China best 99.999%Purity High Pressure Hydrogen Air Diaphragm Compressor for Electronics with high quality

Product Description

100% OIL FREE ZERO LEAKAGE HYDROGEN DIAPHRAGM COMPRESSOR

Product Description

The hydrogen diaphragm compressor booster is a special structure of the volume-type compressor with high compression ratio, good leak tightness, compressed gas without lubricating oil and other CHINAMFG impurities contaminated features.

WOBO diaphragm compressors consist of 4 types that are Z type, V type, L type and D type. The exhaust pressure ranges from 1.3 to 49Mpa. The products are widely used in the industries of national defense, scientificresearch, petrochemical, nuclear power, parmaceutical, food-stuff and gas separation.

Oi-free100%purity Hydrogen Diaphragm Compressor Structure

Product Parameters

Compressor Model CMP-22(1.5-2.2)H2 CMP-45(1.5-2.2)H2 CMP-22(1.8-2.2)H2
Dimensions (mm) 6500x2800x2500 4500x2800x2500 4500x2800x2500
Application Range Hydrogen Refueling Main Station Hydrogen Production and Refueling Integrated Station Hydrogen Refueling Main Station
Compressed Medium High-Purity Hydrogen Gas High-Purity Hydrogen Gas High-Purity Hydrogen Gas
Explosion Protection Level Ex de mb px II CT4 Ex de mb px II CT4 Ex de mb px II CT4
Number of Compression Stages Two-stage or Three-stage Three-stage Two-stage
Number of Compression Systems Dual System Dual System Single System
Inlet Pressure (Mpa) 1.5~2.2 1.5~2.2 1.8~2.2
Inlet Temperature (ºC) <45 <45 <45
Maximum Discharge Pressure (MPa) 22MPa 45 22
Discharge Temperature (after cooling) (ºC) ≤35 ≤35 ≤35
Design Flow Rate (Nm3/h) ≥1000 (Inlet 2MPa, Outlet 20MPa) ≥500 (Inlet 1.6MPa, Outlet 45MPa) ≥1000 (Inlet 2.0MPa, Outlet 20MPa)
Main Motor Power (KW) 75×2 110 132
Total Power (KW) 160 120 142
Installation Method Skid-mounted Skid-mounted Skid-mounted
For more information, please contact us.

Technical Principle

Diaphragm compressor. A diaphragm compressor is a variant of the classic reciprocating compressor with backup and piston rings and rod seal. The compression of gas occurs by means of a flexible membrane, instead of an intake element. The back and forth moving membrane is driven by a rod and a crankshaft mechanism.

Structure and Working Cycle of Diaphragm Compressor

Equipment Advantages

WD Type  Diaphragm Compressor
1. High Compression Efficiency.
2. Compression of High-Purity Gases.
3. Lower Maintenance Rate.
4. Well-Performing Oil Pump System.
5. Diaphragm and Oil Pressure Alarms.
6. Enhanced Exterior Aesthetics.
7. Favorable Cooling Conditions for the Compressor.
8. Compact and Reasonably Designed Overall Structure.
WL Type Diaphragm Compressor
1. The overall equipment design is well-thought-out, ensuring smooth and reliable operation, minimal vibration, low noise, and facilitating practical operational maintenance.
2. The cylinder head components utilize a structure without mating oil plates, reducing the complexity of machining processes.
3. The adoption of a new thin-film chamber significantly enhances the diaphragm’s lifespan.
4. Various pipeline designs of the machinery are effective, well-arranged, and visually appealing.
WV Type Diaphragm Compressor
1. The overall design of the machine is well-conceived, ensuring stable and reliable operation, minimal vibration, low noise, and ease of use and maintenance.
2. The cylinder body components adopt a structure without mating oil pans, reducing assembly complexities and minimizing sealing surfaces.
3. Alarm systems are in place to indicate compression medium leaks, enhancing the overall reliability of the machine.
4. An integrated oil pump station addresses the issue of oil leakage that was present in externally-mounted compressors.
5. High level of automation ensures the equipment’s safe operation.
6. The entire equipment is consolidated CHINAMFG a single skid base, facilitating transportation, installation, and management of the equipment.
WZ Type Diaphragm Compressor
1. Compression of High-Purity Gases.
2. Lower Maintenance Rate.
3. Well-Performing Oil Pump System.
4. Diaphragm and Oil Pressure Alarms.
5. Favorable Cooling Conditions for the Compressor.
6. Compact and Reasonably Designed Overall Structure.

Applications

Project Case

 

 

 

After-sales Service: Online Support, Video Technical Support
Warranty: 1 Year
Principle: Displacement Compressor
Application: High Back Pressure Type
Performance: Low Noise
Mute: Mute
Samples:
US$ 6500/Unit
1 Unit(Min.Order)

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Customization:
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air compressor

How are air compressors utilized in pharmaceutical manufacturing?

Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:

1. Manufacturing Processes:

Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.

2. Instrumentation and Control Systems:

Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.

3. Packaging and Filling:

Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.

4. Cleanroom Environments:

Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.

5. Laboratory Applications:

In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.

6. HVAC Systems:

Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.

By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.

air compressor

What safety precautions should be taken when working with compressed air?

Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:

1. Personal Protective Equipment (PPE):

Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.

2. Compressed Air Storage:

Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.

3. Pressure Regulation:

Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.

4. Air Hose Inspection:

Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

5. Air Blowguns:

Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.

6. Air Tool Safety:

Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.

7. Air Compressor Maintenance:

Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.

8. Training and Education:

Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.

9. Lockout/Tagout:

When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.

10. Proper Ventilation:

Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.

By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China best 99.999%Purity High Pressure Hydrogen Air Diaphragm Compressor for Electronics   with high qualityChina best 99.999%Purity High Pressure Hydrogen Air Diaphragm Compressor for Electronics   with high quality
editor by CX 2023-10-16

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