China Custom 22kw 30HP Direct Driven Screw Air Compressor (SGD22) lowes air compressor

Product Description

Model SGD 22
Type of Cooling   Air Cooling/Water cooling
Working Pressure psig 102 116 145 174
bar 7 8 10 12
Air Delivery cfm 134.2 127.1 113.0 95.3
m3/min 3.8 3.6 3.2 2.4
Motor Power kw/hp 22/30
Starting Mode    Y-Δ
Type of Driving   Driect driven
Dimension(mm) L 1380
W 850
H 1185
Weight KG 450
Air Outlet Pipe
Diameter
   1″
Voltage   380V / 3PH / 50HZ / 60HZ
220V / 3PH / 50HZ / 60HZ
440V / 3PH / 50HZ / 60HZ
415V / 3PH / 50HZ / 60HZ
Can be customized
Exhaust Oil Volum   <3ppm
Noise db 65±2
Outlet Air Humidity ºC ambient temperature+15ºC

Technical Data of Direct Drive Electric Motor Screw Air Compressors

Model Working Pressure Capacity Motor Power Driven Method Cooling Method Dimension(mm) Net Weight Air Outlet Pipe Diameter
Psi bar Cfm m3/min kw/hp L W H KGS
SGD08 102 7 42.4 1.2 7.5/10 Direct Drive Air Cooling
/
Water Cooling
900 670 850 200 1/2”
116 8 38.8 1.1
145 10 33.5 0.95
174 12 28.3 0.8
SGD11 102 7 58.3 1.65 11/15 1080 750 1571 280 3/4”
116 8 53 1.5
145 10 45.9 1.3
174 12 38.8 1.1
SGD15 102 7 88.3 2.5 15/20 1080 750 1571 300 3/4”
116 8 81.2 2.3
145 10 74.2 2.1
174 12 67.1 1.9
SGD18 102 7 113 3.2 18.5/25 1380 850 1185 430 1”
116 8 105.9 3
145 10 95.3 2.7
174 12 84.7 2.4
SGD22 100 7 134.2 3.8 22/30 1380 850 1185 450 1”
116 8 127.1 3.6
145 10 113 3.2
174 12 95.3 2.7
SGD30 102 7 187.1 5.3 30/40 1380 850 1185 500 1”
116 8 176.6 5
145 10 158.9 4.5
174 12 141.2 4
SGD37 102 7 240.1 6.8 37/50 1500 1000 1345 650 11/2″
116 8 218.9 6.2
145 10 197.7 5.6
174 12 176.6 5
SGD45 102 7 261.3 7.4 45/60 1500 1000 1345 680 11/2″
116 8 247.2 7
145 10 218.9 6.2
174 12 197.7 5.6
SGD55 102 7 353.1 10 55/75 1800 1250 1670 1150 2″
116 8 339 9.6
145 10 300.1 8.5
174 12 268.4 7.6
SGD75 102 7 473.2 13.4 75/100 1800 1250 1670 1200 2″
116 8 444.9 12.6
145 10 395.5 11.2
174 12 353.1 10
SGD90 102 7 572 16.2 90/120 1800 1250 1670 1350 2″
116 8 529.7 15
145 10 487.3 13.8
174 12 434.3 12.3
SGD110 102 7 741.5 21 110/150 2300 1470 1840 1800 2 1/2”
116 8 699.1 19.8
145 10 614.4 17.4
174 12 522.6 14.8
SGD132 102 7 865.1 24.5 132/175 2300 1470 1840 1850 2 1/2”
116 8 819.2 23.2
145 10 723.9 20.5
174 12 614.4 17.4
SGD160 102 7 1013.4 28.7 160/200 2300 1470 1840 2000 2 1/2”
116 8 974.6 27.6
145 10 868.6 24.6
174 12 759.2 21.5
SGD185 102 7 1129.9 32 185/250 3150 1980 2152 3500 DN85
116 8 1073.4 30.4
145 10 967.5 27.4
174 12 875.7 24.8
SGD220 102 7 1271.2 36 220/300 3150 1980 2152 3800 DN85
116 8 1211.1 34.3
145 10 1066.4 30.2
174 12 978.1 27.7
SGD250 102 7 1483 42 250/350 3150 1980 2152 4000 DN85
116 8 1430.1 40.5
145 10 1348.8 38.2
174 12 1218.2 34.5
SGD315 102 7 1800.8 51 315/430 4000 1980 2152 6000 DN110
116 8 1772.6 50.2
145 10 1571.3 44.5
174 12 1412.4 40
SGD355 102 7 2259.8 64 355/480 4000 1980 2152 6500 DN110
116 8 2153.9 61
145 10 1995 56.5
174 12 1730.2 49


Q1: What is the rotor speed for the air end?
A1: 2980rmp.

Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)

Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).

Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.

Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.

Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.

Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.

Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.

Q9: Do you have spare parts in stock?
A9: Yes, we do.

Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.

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Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

|

air compressor

What Is the Noise Level of Screw Compressors?

The noise level of screw compressors can vary depending on several factors, including the compressor’s size, design, operating conditions, and the presence of noise-reducing features. Here’s a detailed explanation:

Screw compressors are known for their relatively low noise levels compared to other types of compressors, such as reciprocating compressors. However, the actual noise level can still vary depending on the specific compressor model and its operating parameters.

The noise level of screw compressors is typically measured in decibels (dB) and can range from around 60 dB to 90 dB or higher. It’s important to note that the noise level is logarithmic, meaning that a small increase in decibel level represents a significant increase in perceived noise intensity.

Several factors can influence the noise level of screw compressors:

  • 1. Compressor Size and Design: Larger screw compressors tend to produce higher noise levels compared to smaller ones. This is because larger compressors generally have more powerful motors and larger rotating components, which can generate more noise. The design of the compressor, including the type of rotor profiles and the presence of noise-reducing features, can also impact the noise level.
  • 2. Operating Conditions: The operating conditions of the compressor, such as the speed of rotation and the discharge pressure, can affect the noise level. Higher speeds and pressures may result in increased noise production. Additionally, the presence of pulsations or vibrations in the system can contribute to noise generation.
  • 3. Sound Insulation and Enclosures: Some screw compressors come with built-in sound insulation or enclosures to reduce noise levels. These features help contain the noise within the compressor unit and minimize the propagation of noise to the surrounding environment. Compressors equipped with sound insulation or enclosures generally have lower noise levels compared to open-frame compressors.
  • 4. Installation and Surrounding Environment: The installation of the compressor and the characteristics of the surrounding environment can influence the perceived noise level. Factors such as the proximity of the compressor to sensitive areas, the presence of sound-absorbing materials, and the layout of the facility can impact the noise propagation and overall noise perception.
  • 5. Maintenance and Wear: Proper maintenance of the compressor, including regular inspection and lubrication of components, can help minimize noise levels. Wear and tear on the compressor’s internal parts can lead to increased noise production, so timely repairs or component replacements are important to maintain optimal performance and minimize noise.

It’s worth noting that noise levels are typically provided by manufacturers as specifications for each compressor model. These specifications can help users select compressors with noise levels that meet their specific requirements or comply with local noise regulations.

In summary, the noise level of screw compressors can range from around 60 dB to 90 dB or higher, depending on factors such as compressor size, design, operating conditions, and the presence of noise-reducing features. Proper installation, maintenance, and the use of sound insulation or enclosures can help minimize noise levels and create a more comfortable and quieter operating environment.

air compressor

How Do Screw Compressors Contribute to Energy Savings?

Screw compressors offer several features and advantages that contribute to energy savings. Here’s a detailed explanation:

1. Efficient Compression Process:

Screw compressors are known for their efficiency in compressing air or gas. They use a unique rotary screw design, where two intermeshing screws rotate to compress the air. This design provides continuous and smooth compression, resulting in less energy loss compared to other compression technologies, such as reciprocating compressors. The efficient compression process of screw compressors helps reduce energy consumption.

2. Load and Unload Operation:

Screw compressors often incorporate load and unload operation, also known as capacity control. This feature allows the compressor to match its output to the actual demand for compressed air. During periods of lower demand, the compressor unloads by disengaging some of its capacity. This reduces power consumption since the compressor is not operating at full load continuously. By adjusting the compressor’s output to match the required air flow, load and unload operation helps save energy.

3. Variable Speed Drive (VSD) Technology:

Many screw compressors are equipped with Variable Speed Drive (VSD) technology. A VSD allows the compressor’s motor speed to be adjusted according to the demand for compressed air. By running the compressor at lower speeds during periods of lower demand, the energy consumption can be significantly reduced. The VSD technology enables precise control over the compressor’s output, resulting in energy savings and improved efficiency.

4. Air Leakage Reduction:

A common source of energy loss in compressed air systems is air leakage. Screw compressors are designed to minimize air leakage through improved sealing mechanisms and enhanced construction materials. By reducing air leakage, the compressor can operate more efficiently, as less energy is wasted in compressing air that escapes before reaching the intended point of use. Regular maintenance and monitoring practices help identify and address air leakage issues, further contributing to energy savings.

5. Integrated Energy Recovery:

In certain applications, screw compressors can be configured to recover and utilize the heat generated during the compression process. This recovered heat can be used for various purposes, such as space heating, preheating process air or water, or powering other thermal processes. By utilizing the recovered heat energy, screw compressors enhance overall energy efficiency and reduce the need for additional heating systems.

6. System Optimization and Controls:

Screw compressors often feature advanced control systems that optimize their operation for energy efficiency. These control systems monitor various parameters, such as system pressure, air demand, and temperature, and adjust the compressor’s operation accordingly. By continuously analyzing the system requirements and making intelligent adjustments, the control systems help minimize energy waste and maintain optimal performance.

7. Maintenance and Proper Operation:

Regular maintenance and proper operation of screw compressors are essential for maximizing energy savings. Routine maintenance activities, such as cleaning air filters, checking lubrication levels, and inspecting and repairing leaks, ensure the compressor operates at peak efficiency. Additionally, proper operation practices, such as avoiding excessive idling or overloading, contribute to energy savings and prolong the compressor’s lifespan.

In summary, screw compressors contribute to energy savings through their efficient compression process, load and unload operation, variable speed drive technology, air leakage reduction, integrated energy recovery, system optimization, and proper maintenance and operation. By utilizing these features and implementing energy-conscious practices, industries can significantly reduce energy consumption and lower operating costs in compressed air systems.

air compressor

How Does a Screw Compressor Work?

A screw compressor operates based on a unique rotary positive displacement principle. Here’s a detailed explanation:

Working Principle:

A screw compressor consists of two helical rotors, typically referred to as male and female rotors, that rotate in opposite directions within a housing. The rotors have specially designed profiles that interlock with each other, creating a series of compression chambers as they rotate. The compression chambers gradually reduce in volume as the rotors rotate, compressing the air or gas trapped inside.

Suction Process:

The suction process begins when the rotors start rotating. As they rotate, the helical lobes or threads on the rotors create expanding spaces between them. The expanding spaces draw in the air or gas from the inlet port, allowing it to enter the compression chamber. The suction process continues as the rotors rotate, and the expanding spaces move the air or gas towards the discharge side of the compressor.

Compression Process:

As the air or gas enters the compression chamber, it gets trapped between the interlocking lobes or threads of the rotors. As the rotors continue to rotate, the trapped air or gas is carried along the length of the rotors. The volume of the compression chamber gradually decreases as the lobes or threads of the rotors intermesh, compressing the air or gas. The compression process is continuous and smooth as the air or gas moves from the suction side to the discharge side of the compressor.

Discharge Process:

Once the air or gas reaches the discharge end of the compression chamber, it is pushed towards the outlet port. The compressed air or gas is then released from the compressor through the outlet port to be used for various applications.

Oil-Injected and Oil-Free Variants:

Screw compressors are available in both oil-injected and oil-free variants. In oil-injected screw compressors, a small amount of lubricating oil is injected into the compression chamber. The oil provides lubrication, cooling, and sealing between the rotors, reducing friction and minimizing wear. The oil-injected variant is commonly used in industrial applications where a small amount of oil in the compressed air is acceptable.

Oil-free screw compressors, on the other hand, are designed to operate without the need for oil lubrication. These compressors use specialized rotor coatings, such as PTFE (polytetrafluoroethylene) or other non-stick materials, to reduce friction and eliminate the need for oil. Oil-free screw compressors are preferred in applications that require oil-free and contaminant-free compressed air, such as in the food and beverage, pharmaceutical, and electronics industries.

In summary, a screw compressor works by utilizing interlocking helical rotors to compress air or gas. The rotating rotors draw in the air or gas during the suction process, and as they rotate, the trapped air or gas is compressed within the compression chamber. The compressed air or gas is then discharged from the compressor. Screw compressors are available in oil-injected and oil-free variants, catering to different application requirements.

China Custom 22kw 30HP Direct Driven Screw Air Compressor (SGD22)   lowes air compressorChina Custom 22kw 30HP Direct Driven Screw Air Compressor (SGD22)   lowes air compressor
editor by CX 2024-02-13

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