China factory SPM780II(Two stage compression) Permanent Magnet Inverter Screw Air Compressor air compressor parts

Product Description

Product Description
1. The most advanced split type design.
2. The air end and motor are connected by the coupling, free from the trouble of maintenance.
3. Double screw highly efficient air end design of large rotor, larger compressed capacity, longer service life with imported bearings.
4. Permanent magnet motor
The motor is made of the special material of rare-earth permanent magnet, strong magnetic field, large overload torque and small current while starting and operation,
The special rare-earth permanent magnet with the special design of the rotor, makes the efficiency of the motor 10%-15% higher than the same horsepower induction motor.
Design of the lower temperature, the raise temperature of the motor<60K, greatly improves the service life and service factor.
Soft starter by the inverter
Avoiding the strong mechanical shock while starting, prolonging the life of machine, reducing the maintenance, improving the reliability. So it can save 30% energy.
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After-sales Service: 12 months
Warranty: 12 months
Lubrication Style: Lubricated
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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

How Do You Select the Right Size Screw Compressor for Your Needs?

Choosing the right size screw compressor is crucial to ensure optimal performance, energy efficiency, and cost-effectiveness for your specific compressed air or gas requirements. Here’s a detailed explanation of the selection process:

Selecting the right size screw compressor involves considering several key factors:

  • 1. Air or Gas Demand: Determine your compressed air or gas demand by assessing the total required flow rate (measured in cubic feet per minute or liters per second) and the operating pressure (measured in pounds per square inch or bar). This information helps establish the compressor’s capacity requirements.
  • 2. Duty Cycle: Evaluate your operation’s duty cycle, which refers to the percentage of time the compressor will be running. Duty cycles can vary from continuous operation to intermittent or seasonal usage. The duty cycle affects the compressor’s sizing, as it determines the required compressor output and influences the compressor’s cooling and maintenance needs.
  • 3. Ambient Conditions: Consider the environmental conditions in which the compressor will operate. Factors such as temperature, humidity, and altitude can impact the compressor’s performance and cooling requirements. Ensure that the selected compressor is suitable for the specific ambient conditions of your facility.
  • 4. System Pressure Requirements: Determine the minimum and maximum operating pressure requirements for your application. This information is essential in selecting a compressor that can consistently deliver the required pressure range throughout its operating range.
  • 5. Efficiency Considerations: Evaluate the energy efficiency of different compressor models. Look for compressors with high energy efficiency ratings, such as those certified by organizations like the Air Compressor and Gas Association (CAGI) or ENERGY STAR. Energy-efficient compressors can significantly reduce operating costs over the equipment’s lifespan.
  • 6. Future Expansion: Consider any anticipated growth or changes in your compressed air or gas demand. If you expect increased demand in the future, it’s advisable to select a compressor with some extra capacity to accommodate future expansion without requiring immediate replacement.
  • 7. Maintenance and Serviceability: Assess the maintenance requirements and serviceability of different compressor models. Look for features that make routine maintenance tasks, such as filter changes or oil checks, easily accessible and convenient. Consider the availability of service technicians and spare parts for the chosen compressor brand or model.
  • 8. Manufacturer and Supplier Support: Research the reputation and track record of compressor manufacturers and suppliers. Choose established brands known for producing reliable, high-quality equipment. Consider factors such as warranty coverage, technical support availability, and the proximity of service centers.

Once you have gathered the necessary information and considered the factors mentioned above, you can consult with compressor manufacturers or suppliers who can provide expert advice and assist in selecting the right size screw compressor for your specific needs. They can perform detailed calculations, taking into account the factors discussed, to recommend a compressor that matches your requirements and provides optimal performance.

It’s important to note that selecting the right size screw compressor is a critical decision, and professional guidance is highly recommended to ensure an accurate assessment and proper matching of the compressor to your specific needs.

In summary, selecting the right size screw compressor involves assessing your compressed air or gas demand, duty cycle, ambient conditions, pressure requirements, efficiency considerations, future expansion plans, maintenance requirements, and manufacturer support. By considering these factors and seeking expert advice, you can choose a screw compressor that meets your needs and delivers reliable, efficient performance.

air compressor

What Is the Role of Air Dryers in Screw Compressor Systems?

Air dryers play a crucial role in screw compressor systems by removing moisture from the compressed air. Here’s a detailed explanation:

Air contains moisture in the form of water vapor, which can be problematic when compressed. As air is compressed, its temperature rises, causing the moisture to condense into liquid water. This moisture can cause various issues within the compressed air system, including equipment corrosion, decreased efficiency, and compromised air quality.

The role of air dryers in screw compressor systems is to remove this moisture from the compressed air, ensuring dry and clean air for reliable and efficient operation. Here are the key functions and benefits of air dryers:

1. Moisture Removal:

Air dryers extract moisture from the compressed air, reducing its dew point temperature. By lowering the dew point, the risk of condensation and subsequent issues, such as corrosion and water damage to pneumatic equipment, is minimized. Dry air is essential for maintaining the integrity and longevity of the system components.

2. Protection of Pneumatic Equipment:

Moisture in the compressed air can negatively impact pneumatic equipment, including valves, actuators, and air tools. It can cause rust, corrosion, and malfunctioning of these components. By using air dryers to remove moisture, the risk of damage to the equipment is significantly reduced, extending their lifespan and ensuring reliable performance.

3. Prevention of Contamination:

Moisture in compressed air can also lead to the growth of microorganisms, such as bacteria and fungi, within the system. These contaminants can contaminate the air and pose a health risk or cause product spoilage in sensitive applications, such as food and pharmaceutical industries. Air dryers help prevent the growth of these contaminants, ensuring clean and safe compressed air.

4. Enhanced Efficiency:

Dry compressed air improves the efficiency of the overall system. Moisture in the air can cause pressure drop issues, affecting the performance of pneumatic tools and equipment. Dry air allows for optimal operation, reducing energy consumption and enhancing system efficiency.

5. Reduced Maintenance and Downtime:

Moisture-related issues can lead to increased maintenance requirements and system downtime. By removing moisture with air dryers, the need for frequent maintenance and repairs caused by water-related problems is minimized. This helps in reducing costly downtime and improving productivity.

There are different types of air dryers commonly used in screw compressor systems:

a) Refrigerated Air Dryers: These dryers cool the compressed air, causing moisture to condense and separate from the air stream. The condensed water is then drained from the system, leaving behind dry air.

b) Desiccant Air Dryers: These dryers utilize desiccant materials, such as silica gel or activated alumina, to adsorb moisture from the compressed air. The desiccant material undergoes a regeneration process to remove the accumulated moisture, ensuring continuous drying of the compressed air.

c) Membrane Air Dryers: These dryers use permeable membranes to selectively remove moisture from the compressed air. The membranes allow water vapor to pass through while retaining dry air, effectively drying the compressed air stream.

The selection of the appropriate air dryer depends on factors such as the desired level of moisture removal, the specific application requirements, and the operating conditions of the screw compressor system.

In summary, air dryers play a vital role in screw compressor systems by removing moisture from the compressed air. They protect equipment, prevent contamination, enhance efficiency, and reduce maintenance and downtime. By ensuring dry and clean compressed air, air dryers contribute to the longevity, reliability, and optimal performance of the entire compressed air system.

air compressor

What Is the Efficiency of Screw Compressors?

The efficiency of screw compressors can vary depending on various factors, including the design, operating conditions, and maintenance. Here’s a detailed explanation of the efficiency of screw compressors:

1. Isothermal Efficiency:

Isothermal efficiency refers to the ideal efficiency of a compressor operating under isothermal conditions. In reality, screw compressors experience temperature rise during compression, and therefore, they do not achieve isothermal efficiency. The compression process in screw compressors is considered to be relatively close to isothermal compared to other compressor types, such as reciprocating compressors. This is due to the continuous and smooth flow of air or gas through the compression chamber, which helps in minimizing temperature differences.

2. Adiabatic Efficiency:

Adiabatic efficiency refers to the actual efficiency of a compressor, taking into account the heat generated during compression. Screw compressors typically have higher adiabatic efficiency compared to reciprocating compressors. The helical design of the rotors and the presence of intermeshing lobes allow for efficient compression with minimal energy loss. The adiabatic efficiency of a screw compressor can be influenced by factors such as the compression ratio, rotational speed, and discharge pressure.

3. Overall Efficiency:

The overall efficiency of a screw compressor takes into account various factors, including mechanical losses, power consumption, and auxiliary power requirements. Mechanical losses can occur due to friction between the rotors, bearings, and other moving parts. Well-maintained screw compressors with properly lubricated components and well-aligned rotors can minimize mechanical losses and improve overall efficiency. Power consumption is another factor affecting efficiency, and it can vary depending on the size, design, and operating conditions of the compressor.

4. Energy Efficiency:

Energy efficiency is an important aspect of screw compressors. It relates to the ability of the compressor to convert electrical energy into compressed air with minimal energy waste. Energy-efficient screw compressors are designed to optimize the compression process, reduce power consumption, and maximize output for a given input. Variable Speed Drive (VSD) screw compressors, for example, can adjust the rotational speed to match the compressed air demand, resulting in improved energy efficiency and significant energy savings.

It’s important to note that the efficiency of screw compressors can vary depending on the specific model, design features, and operating conditions. Regular maintenance, including proper lubrication, cleaning, and component inspection, is crucial for maintaining high efficiency levels. Additionally, selecting the right size and type of screw compressor for the intended application is essential to achieve optimal efficiency and performance.

In summary, screw compressors are known for their relatively high efficiency compared to other compressor types. While they may not achieve perfect isothermal efficiency, their adiabatic efficiency, overall efficiency, and energy efficiency make them suitable for a wide range of industrial applications.

China factory SPM780II(Two stage compression) Permanent Magnet Inverter Screw Air Compressor   air compressor partsChina factory SPM780II(Two stage compression) Permanent Magnet Inverter Screw Air Compressor   air compressor parts
editor by CX 2024-01-17

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