China high quality Customized Industrial CO2 Helium Argon Gas Oil Free Diaphragm Compressor Manufacturer air compressor portable

Product Description

 

Reciprocating Completely Oil-Free Diaphragm Compressor
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Our company specialize in producing various kinds of compressor products, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.

Process Principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media 
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)
GD Model Instruction
GD diaphragm compressor is a special structure of the volumetric compressor, is the highest level of compression in the field of gas compression, this compression method Without secondary pollution, it can ensure the purity of gas is more than 5, and it has very good protection against compressed gas. It has the characteristics of large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other CHINAMFG impurities. Therefore, it is suitable for compressing high-purity, rare and precious, flammable, explosive, toxic, harmful, corrosive and high-pressure gases. The compression method is generally specified in the world for compressing high-purity gas, flammable and explosive gas, toxic gas and oxygen. Etc. (such as nitrogen diaphragm compressor, oxygen diaphragm compressor, hydrogen sulfide diaphragm compressor, argon diaphragm compressor, etc.).
GD diaphragm compressor for my company independent research and development of large diaphragm compressor, its advantages are: high compression ratio, large displacement, large piston force, stable running, high exhaust pressure, etc, has been widely used and petroleum chemical industry and nuclear power plant, and so on,.Two GD type diaphragm compressor cylinder arrangement for symmetrically arranged in parallel, more suitable for the petrochemical and nuclear power plant such as uninterrupted operation for a long time, because of the cylinder body symmetry, run up against other arrangement of diaphragm compressor is the most stable operation, running, small vibration from the ground clearance is more convenient in maintenance.
Advantages
1.Good sealing performance
Diaphragm compressor is a kind of special structure displacement compressor.The gas does not need lubrication,the sealing performance is good,the compression medium does not contact with any lubricant,and there will be no pollution in the compression process.It is especially suitable for high purity(99.9999%),rate,extremely corrosive,toxic and harmful,inflammable and explosive.Compression,transportation and bottle filling of radioactive gases.Membrane head is sealed with inlaid double O-ring,and its sealing effect is far better than that of open type.
2.Cylinder has good heat dissipation performance
The working cylinder of diaphragm compressor has good heat dissipation performance and is close to isothermal compression.It can adopt higher compression ratio and is suitable for compressing high-pressure gas.
3.Compressor speed is low and service life of vulnerable parts is prolonged.The new type of diaphragm cavity curve improve the volume efficiency of the compressor,optimize the value type,and adopt special heat treatment method for diaphragm,which greatly improves the service life of the compressor.
4.The high efficiency cooler is adopted,which makes the whole machine low in temperature and high in efficiency.The service life of lubricating oil,O-ring and value spring can be prolonged appropriately .Under the condition of meeting the buyer’s technological parameters,the structure is more advanced,reasonable and energy-saving.
5.The diaphragm rupture alarm structure is advanced,reasonable and reliable.The diaphragm installation has no directionality and is easy to replace.
6.The parts and components of the whole equipment are concentrated on a skid-mounted chassis,which is convenient for transportation,installation and management.

Reference Operating Parameter:

Model GD-120/4-80 Remarks
Volume Flow Nm3/h 120 No-Standard
Working pressure Suction pressure: 0.4MPa No-Standard
  Exhaust pressure: 8.0MPa No-Standard
Cooling Method    Water-Cooled  No-Standard
Intake temperature °C 0~30  
Inlet pressure MPa 0.3~0.4  
Discharge temperature °C ≤45ºC  
Noise dB(A) ≤80  
Power/Frequence V/Hz 380/50 No-Standard
Motor Power Kw 22KW~200KW No-Standard
Crankshaft speed r/min 420  
Overall dimension L/mm 3000  
  W/mm 1600  
  H/mm 1400  

Reference Specification

1 GD-120/4-80 3.0 120 0.4 8.0 3000x1600x1400   30
2 GD-130/0.98-11 3.0 130 0.098 1.1 3000x1800x1600 4.0 30
3 GD-150/2-20 3.0 150 0.2 2.0 3000x1800x1600 4.0 37
4 GD-100/0.1-5 4.0 100 0.01 0.5 2800X1500X1500 3.0 18.5
5 GD-100/5.5-200 5.0 100 0.55 20 3200X2000X1600 4.5 45
6 GD-80/0.12-4 5.0 80 0.012 0.4 2800x1600x 1500 3.8 15
7 GD-60/0.3-6 4.0 60 0.03 0.6 2800x1600x1500 4.0 15
8 GD-70/0.1-8 3.8 70 0.01 0.8 3000 x 1600×1250 5.0 18.5
9 GD-40/0.02-160 5.0 40 0.02 16 2800x1460x1530 3.0 22
10 GD-100/0.5-6 2.0 100 0.05 0.6 3000x2000x1560 6.0 18.5
11 GD-36/1-150 4.0 36 0.1 15 3000x1500x1500 4.0 45
12 GD-35/0.7-300 4.0 35 0.07 30 3000x1600x1500 4.0 22
13 GD-500/15-35 4.5 500 1.5 3.5 3000x2000x1700 4.0 45
14 GD-150/15-210 4.5 150 1.5 21 3200x1700x1600 4.0 45
15 GD-120/8-220 4.5 120 0.8 22 3200x1700x1600 3.8 45
16 GD-100/9 4.5 100 0.0 0.9 3200x1700x1800 4.5 22
17 GD-100/1.5-150 4.5 100 0.15 15 3200x1700x1800 4.5 45
18 GD-40/30 4.5 40 0.0 3.0 3200x1700x1800 4.0 18.5

 

 

 

 

 

 

 

 

 

 

 

 

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Warranty: 18month
Structure Type: D Type
Piston Travel: 130-210mm
Max.Piston Force: 40kn-160kn
Max.Discharge Pressure: 100MPa
Flow-Rate Range: 30-2000nm3/H
Customization:
Available

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air compressor

Can Gas Air Compressors Be Used in Construction Projects?

Gas air compressors are widely used in construction projects due to their portability, versatility, and ability to provide the necessary compressed air for various applications. They are an essential tool in the construction industry, enabling the efficient and effective operation of pneumatic tools and equipment. Here’s a detailed explanation of how gas air compressors are used in construction projects:

1. Powering Pneumatic Tools:

Gas air compressors are commonly used to power a wide range of pneumatic tools on construction sites. These tools include jackhammers, nail guns, impact wrenches, concrete breakers, air drills, sanders, grinders, and paint sprayers. The compressed air generated by the gas air compressor provides the necessary force and power for efficient operation of these tools, enabling tasks such as concrete demolition, fastening, surface preparation, and finishing.

2. Air Blow and Cleaning Operations:

In construction projects, there is often a need to clean debris, dust, and dirt from work areas, equipment, and surfaces. Gas air compressors are used to generate high-pressure air for air blow and cleaning operations. This helps maintain cleanliness, remove loose materials, and prepare surfaces for further work, such as painting or coating.

3. Operating Pneumatic Systems:

Gas air compressors are employed to operate various pneumatic systems in construction projects. These systems include pneumatic control devices, pneumatic cylinders, and pneumatic actuators. Compressed air from the gas air compressor is used to control the movement of equipment, such as gates, doors, and barriers, as well as to operate pneumatic lifts, hoists, and other lifting mechanisms.

4. Concrete Spraying and Shotcreting:

Gas air compressors are utilized in concrete spraying and shotcreting applications. Compressed air is used to propel the concrete mixture through a nozzle at high velocity, ensuring proper adhesion and distribution on surfaces. This technique is commonly employed in applications such as tunnel construction, slope stabilization, and repair of concrete structures.

5. Sandblasting and Surface Preparation:

In construction projects that require surface preparation, such as removing old paint, rust, or coatings, gas air compressors are often used in conjunction with sandblasting equipment. Compressed air powers the sandblasting process, propelling abrasive materials such as sand or grit onto the surface to achieve effective cleaning and preparation before applying new coatings or finishes.

6. Tire Inflation and Equipment Maintenance:

Gas air compressors are utilized for tire inflation and equipment maintenance on construction sites. They provide compressed air for inflating and maintaining proper tire pressure in construction vehicles and equipment. Additionally, gas air compressors are used for general equipment maintenance, such as cleaning, lubrication, and powering pneumatic tools for repair and maintenance tasks.

7. Portable and Remote Operations:

Gas air compressors are particularly beneficial in construction projects where electricity may not be readily available or feasible. Portable gas air compressors provide the flexibility to operate in remote locations, allowing construction crews to utilize pneumatic tools and equipment without relying on a fixed power source.

Gas air compressors are an integral part of construction projects, facilitating a wide range of tasks and enhancing productivity. Their ability to power pneumatic tools, operate pneumatic systems, and provide compressed air for various applications makes them essential equipment in the construction industry.

air compressor

Can Gas Air Compressors Be Used for Gas Line Maintenance?

Gas air compressors can be used for certain aspects of gas line maintenance, primarily for tasks that require compressed air. Here’s a detailed explanation:

1. Clearing Debris and Cleaning:

Gas air compressors can be utilized to clear debris and clean gas lines. Compressed air can be directed through the gas lines to dislodge and remove dirt, dust, rust particles, or other contaminants that may accumulate over time. This helps maintain the integrity and efficiency of the gas lines.

2. Pressure Testing:

Gas line maintenance often involves pressure testing to ensure the lines can withstand the required operating pressures. Gas air compressors can provide the necessary compressed air to pressurize the lines for testing purposes. By pressurizing the gas lines with compressed air, technicians can identify any leaks or weaknesses in the system.

3. Leak Detection:

Gas air compressors can also be used in conjunction with appropriate leak detection equipment to identify and locate gas leaks in the gas lines. Compressed air can be introduced into the lines, and the detection equipment can then identify any areas where the compressed air escapes, indicating a potential gas leak.

4. Valve and Equipment Maintenance:

Gas line maintenance may involve the inspection, maintenance, or replacement of valves and associated equipment. Compressed air can be used to clean and blow out debris from valves, purge lines, or assist in the disassembly and reassembly of components.

5. Pipe Drying:

Gas air compressors can aid in drying gas lines after maintenance or repairs. By blowing compressed air through the lines, any residual moisture can be removed, ensuring the gas lines are dry before being put back into service.

6. Precautions and Regulations:

When using gas air compressors for gas line maintenance, it is essential to follow safety precautions and adhere to relevant regulations. Gas line maintenance often involves working in hazardous environments, and proper training, equipment, and procedures must be followed to ensure the safety of personnel and the integrity of the gas system.

It is important to note that gas air compressors should not be used directly for pressurizing or transporting natural gas or other combustible gases. Gas line maintenance tasks involving gas air compressors primarily focus on using compressed air for specific maintenance and testing purposes, as outlined above.

In summary, gas air compressors can be useful for certain aspects of gas line maintenance, including clearing debris, pressure testing, leak detection, valve and equipment maintenance, and pipe drying. However, it is crucial to follow safety guidelines and regulations when working with gas lines and compressed air to ensure the safety and integrity of the gas system.

air compressor

What Safety Precautions Should Be Taken When Operating Gas Air Compressors?

Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:

1. Read and Follow the Manufacturer’s Instructions:

Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.

2. Provide Adequate Ventilation:

Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.

3. Wear Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.

4. Perform Regular Maintenance:

Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.

5. Preventive Measures for Fuel Handling:

If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:

  • Store fuel in approved containers and in well-ventilated areas away from ignition sources.
  • Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
  • Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
  • Never smoke or use open flames near the compressor or fuel storage areas.

6. Use Proper Electrical Connections:

If the gas air compressor requires electrical power, follow these electrical safety precautions:

  • Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
  • Avoid using extension cords unless recommended by the manufacturer.
  • Inspect electrical cords and plugs for damage before use.
  • Do not overload electrical circuits or use improper voltage sources.

7. Secure the Compressor:

Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.

8. Familiarize Yourself with Emergency Procedures:

Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.

It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.

China high quality Customized Industrial CO2 Helium Argon Gas Oil Free Diaphragm Compressor Manufacturer   air compressor portableChina high quality Customized Industrial CO2 Helium Argon Gas Oil Free Diaphragm Compressor Manufacturer   air compressor portable
editor by CX 2024-05-03

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