China high quality High Precision Compressed Air Oil Separator Filter with Great quality

Product Description

High precision Compressed Air Oil separator filter

TKCY series of compressed air high efficiency oil remover
1. The liquid oil in the compressed humid air must be removed before the compressed air goes into the purification device, and then the purification device can work in full performance.
2. TKCY series of compressed air high efficiency oil remover adopt 2 stages filter element to remove the oil mist, the second stage filter element adopt America Hankison original filter element, high quality and high performance.
3. There are manual drain valve (blow-down valve) and automatic drain valve (blow-down valve) 2 types of drain valve, customers can select each type according to use demand.

Parameters of compressed air high efficiency oil remover:

Model TKCY-1 TKCY-3 TKCY-6 TKCY-10 TKCY-20 TKCY-30 TKCY-40 TKCY-50 TKCY-60 TKCY-80 TKCY-100
rated air flow capacity (Nm3/min) 1.2 3.8 6.5 13.5 23 35 45 55 65 85 110
working pressure                                                                    0.4-1.0Mpa
air intake temperature                                                                    Under 65ºC
exhaust air oil content                                                                  Under 0.01ppm
air inlet/ outlet  pipe size G1 G1 1/2 G1 1/2 DN65 DN80 DN100 DN125 DN125 DN125 DN150 DN150
Height (mm) 900 1050 1210 1320 1420 1610 1610 1690 1690 1820 1960
installation                                                              Stand flat ground foot installation method
Air inlet                                                                            0.4-1.0Mpa
inlet temperature                                                                             5 ºC-65 ºC
initial pressure drop                                                                        Under 0.005MPa
filter pipe size                                                                                5um
water removal rate                                                                            Under 99%

 

Our factory and workshop

After sales service:
1. Providing professional air compression program designing for free.
2. Providing our factory original machine parts at lowest price after machine sales.
3. Providing training and guidance for free, customers can send their staff to our factory to learn how to operate the machines.
4. Warranty period: the screw main machine is 1 year, the bearing is 1 year, the wear parts of air intake valve, electric components, electromagnetic valve, rate valve are 6 months
5. The air filter, oil filter, oil-water separator, lubricating oil, rubber parts and etc. are not included in warranty range.

Certification and patents of our air compressor


 

FAQ:
Q1: Are you factory or trade company?  
A1: We are factory.
Q2: Warranty terms of your machine? 
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines? 
A3: Yes, of course.
Q4: How long will you take to arrange production? 
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders? 
A5: Yes, with professional design team, OEM orders are highly welcome!

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Clapboard: with Clapboard
Filter Number: 11
Medium Material: Synthetic Fiber
Efficiency: F9
Filtration Grade: ULPA Filter
Type: Cartridge Filter
Customization:
Available

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air compressor

How Does Variable Speed Control Work in Screw Compressors?

Variable speed control in screw compressors is a technology that allows the compressor’s rotational speed to be adjusted according to the compressed air or gas demand. This control method offers several benefits in terms of energy efficiency and system performance. Here’s a detailed explanation:

Variable speed control, also known as variable frequency drive (VFD) or inverter control, works by adjusting the speed of the compressor’s drive motor. The drive motor is typically an electric motor that powers the rotation of the compressor’s screw rotors.

The key components and operation of variable speed control in screw compressors are as follows:

  • 1. Drive Motor: The drive motor is connected to the compressor’s screw rotors and provides the rotational power required for compression. It is an electric motor capable of operating at variable speeds.
  • 2. Inverter or Variable Frequency Drive (VFD): The inverter or VFD is an electronic device that controls the speed of the drive motor. It converts the incoming electrical power into adjustable frequency and voltage, allowing precise control of the motor’s rotational speed.
  • 3. Control System: The control system of the screw compressor monitors and adjusts the speed of the drive motor based on the compressed air or gas demand. It receives input signals from sensors that measure parameters such as pressure, flow rate, or system demand, and sends corresponding signals to the inverter or VFD to regulate the motor speed.
  • 4. Speed Adjustment: When the demand for compressed air or gas decreases, the control system reduces the motor speed by decreasing the frequency and voltage supplied by the inverter or VFD. This results in a lower rotational speed of the screw rotors, reducing the compression capacity and power consumption of the compressor.
  • 5. Energy Efficiency: Variable speed control allows the compressor to match the output to the actual demand, avoiding energy wastage associated with constant-speed compressors. By operating at lower speeds during periods of lower demand, energy consumption can be significantly reduced. This energy-saving capability is particularly advantageous in applications with varying air or gas requirements.
  • 6. Smooth Operation: Variable speed control enables smooth and gradual motor acceleration and deceleration, minimizing mechanical stress on the compressor components and reducing the likelihood of sudden pressure surges or system shutdowns.
  • 7. System Stability: By adjusting the compressor’s speed to match the demand, variable speed control helps maintain stable system pressure and prevents excessive cycling of the compressor. This contributes to improved system performance and longevity.

It’s worth noting that variable speed control is more commonly found in larger screw compressors used in industrial and commercial applications. Smaller screw compressors may utilize fixed-speed motors due to cost considerations or simpler system requirements.

Overall, variable speed control in screw compressors offers precise capacity modulation, improved energy efficiency, enhanced system stability, and reduced maintenance requirements, making it a preferred choice in many applications where compressed air or gas demand fluctuates.

air compressor

Are There Regulations Governing the Use of Screw Compressors in Certain Industries?

Yes, there are regulations governing the use of screw compressors in certain industries. Here’s a detailed explanation:

1. Occupational Safety and Health Administration (OSHA):

In the United States, OSHA sets standards and regulations to ensure the safety and health of workers. While OSHA does not have specific regulations solely focused on screw compressors, they have general requirements that apply to compressed air systems, including screw compressors. These requirements cover aspects such as electrical safety, guarding of moving parts, and proper maintenance practices to ensure worker safety.

2. Environmental Protection Agency (EPA):

The EPA in the United States regulates air emissions to protect the environment and public health. While screw compressors themselves are not directly regulated, if the compressed air is used in processes that emit pollutants, such as in industrial manufacturing, the EPA may have regulations that apply to those specific industries or processes.

3. Industry-Specific Regulations:

Certain industries have specific regulations that govern the use of screw compressors or compressed air systems. These regulations are often aimed at ensuring product quality, safety, and environmental compliance. Some examples include:

a) Food and Beverage Industry: The food and beverage industry often has strict regulations to ensure product safety and prevent contamination. Compressed air used in processes such as packaging, conveying, or powering equipment may need to meet specific quality standards, such as those established by the Food and Drug Administration (FDA) or the Global Food Safety Initiative (GFSI).

b) Pharmaceutical Industry: The pharmaceutical industry has stringent regulations to ensure product quality, safety, and compliance with Good Manufacturing Practices (GMP). Compressed air used in pharmaceutical manufacturing processes must meet specific standards, such as those outlined in the United States Pharmacopeia (USP) or the European Pharmacopoeia (Ph. Eur.).

c) Electronics Industry: The electronics industry often requires clean and dry compressed air to prevent damage to sensitive electronic components. Standards such as ISO 8573, which specify air purity classes for different contaminants in compressed air systems, may be applicable.

d) Automotive Industry: The automotive industry may have regulations and standards related to the use of compressed air in manufacturing processes, such as painting or pneumatic tools. These regulations often focus on worker safety, product quality, and environmental compliance.

It’s important for organizations in these industries to be aware of and comply with the relevant regulations governing the use of screw compressors. Compliance helps ensure the safety of workers, product quality, environmental protection, and overall regulatory compliance.

It’s worth noting that regulations may vary by country and region, so it’s essential to consult the specific regulations applicable to the industry and location where the screw compressors are being used.

air compressor

What Is a Screw Compressor?

A screw compressor is a type of positive displacement compressor that operates based on the principle of rotary motion. Here’s a detailed explanation:

Working Principle:

A screw compressor consists of two helical rotors, typically called male and female rotors, that rotate in opposite directions within a housing. The rotors have specially designed profiles that interlock with each other, creating a series of compression chambers as they rotate. As the rotors rotate, the volume of these chambers decreases, compressing the air or gas trapped inside.

Compression Process:

As the air or gas enters the screw compressor, it gets trapped between the rotors’ lobes or threads. As the rotors continue to rotate, the trapped air or gas is carried along the length of the rotors and gradually compressed. The compression occurs continuously and smoothly as the air or gas moves from the suction side to the discharge side of the compressor. The interlocking rotors ensure a continuous flow of compressed air or gas without pulsation.

Oil-Injected and Oil-Free Variants:

Screw compressors are available in both oil-injected and oil-free variants. In oil-injected screw compressors, a small amount of lubricating oil is injected into the compression chamber to provide lubrication, cooling, and sealing between the rotors. The oil also helps in reducing friction and minimizing wear. Oil-injected screw compressors are commonly used in various industrial applications where a small amount of oil in the compressed air is acceptable.

On the other hand, oil-free screw compressors are designed to operate without the need for oil lubrication. These compressors use specialized rotor coatings, such as PTFE (polytetrafluoroethylene) or other non-stick materials, to reduce friction and prevent the need for oil. Oil-free screw compressors are often favored in applications where oil-free and contaminant-free compressed air is essential, such as in food and beverage, pharmaceutical, and electronics industries.

Applications:

Screw compressors are widely used in various industries for a range of applications. They are commonly employed in manufacturing plants, refineries, power generation facilities, and other industrial settings to supply compressed air or gas for pneumatic tools, process equipment, air conditioning systems, and more. The ability of screw compressors to deliver a continuous flow of compressed air or gas makes them suitable for applications that require a steady and reliable source of compressed air.

Advantages:

Screw compressors offer several advantages compared to other types of compressors. They provide high efficiency and can deliver a large volume of compressed air or gas. The continuous compression process results in smooth operation with minimal pulsation. Additionally, screw compressors are known for their compact design, low vibration levels, and relatively quiet operation.

In summary, a screw compressor is a rotary positive displacement compressor that uses interlocking helical rotors to compress air or gas. It operates based on a continuous compression process and is available in both oil-injected and oil-free variants. Screw compressors find widespread use in various industries for applications that require a reliable source of compressed air or gas.

China high quality High Precision Compressed Air Oil Separator Filter   with Great qualityChina high quality High Precision Compressed Air Oil Separator Filter   with Great quality
editor by CX 2024-02-07

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