China high quality Industrial Air Compressor Mini Air Compressor Screw Air Compressor Machines mini air compressor

Product Description

Introduction of Industrial Air Compressor Mini Air Compressor Screw Air Compressor Machines

Feature 1: Environmental protection Accurate analysis of the internal airflow of the machine and proper use of the muffler board. The assembly of each component is controlled during the final assembly process to ensure low noise during operation. Even if the machine is placed near the work site or office, it will not cause uncomfortable reactions to the human body.Feature 2: Easy maintenance zmjt055Reasonable layout, humanized design, mature models. Whether it’s routine maintenance or troubleshooting, it’s easy to navigate.Feature three:When the rated pressure set by the machine is reached, the compressor is unloaded. When the system pressure is lower than the set value, the machine will immediately reload, and according to the actual gas consumption, intelligently select the appropriate automatic stop time after unloading to save energy, and ensure that when the system pressure is lower than the set value after shutdown The machine restarts immediately. Do not start up to more than hourly. The screw main unit sucks air in the low temperature zone to improve compression efficiency and reduce energy consumption.The product has been exported to the United States, France, Canada, Indonesia, Russia, Vietnam, Australia, South Korea, Iran and other countries, and has won unanimous praise from customers.zmwm02

Parameter of Industrial Air Compressor Mini Air Compressor Screw Air Compressor Machines

 

Model Exhaust
pressure
(Mpa)
Exhaust
volume
(m³/min)
Power
(kw)
Noise
(db)
Weight
(kg)
Dimension
(mm)
Frequency converter
 weight(kg)
Frequency converter
 size(mm)
BK7.5-8G 0.8 1.2 7.5 72 200 800*620*800 200 800*620*800
BK7.5-8 0.8 1.2 720*700*1000 200
BK7.5-10 1 1 200
BK7.5-13 1.3 0.8 200
BK11-8G 0.8 1.7 11 72 300 1000*760*1090 300 1000*780*1090
BK11-8 0.8 1.7 290 700*670*1250 300 805*720*1250
BK11-10 1 1.5 300
BK11-13 1.3 1.2 300
BK15G 0.8 2.4 15 73 280 1000*670*1090 300 1000*780*1090
BK15-8 0.8 2.4 290 700*670*1250 300 805*720*1250
BK15-10 1 2.2 300
BK15-13 1.3 1.7 300
BK18-8 0.8 3 18.5 74 500 1080*880*1235 560 1080*970*1235
BK18-10 1 2.7 560
BK18-13 1.3 2.3 560
BK22-8G 0.8 3.6 22 74 380 1200*800*1100 390 1200*800*1100
BK22-8 0.8 3.6 540 1080*880*1235 600 1080*970*1235
BK22-10 1 3.2 600
BK22-13 1.3 2.7 600
BK30-8 0.8 5 30 75 650 1120*930*1290 740 1120*1571*1290
BK30-10 1 4.4 740
BK30-13 1.3 3.6 740
BK37-8G 0.8 6 37 76 570 1340*850*1310 820 1340*850*1310
BK37-8 0.8 6 730 1240*1030*1435 690 1240*1070*1435
BK37-10 1 5.5 690
BK37-13 1.3 4.6 690
BK45-8G 0.8 7.1 45 78 800 1480*1030*1345 1030 1480*1030*1345
BK45-8 0.8 7.1 820 1240*1030*1595 880 1240*1095*1595
BK45-10 1 6.5 880
BK45-13 1.3 5.6 880
BK55-8G 0.8 10 55 80 800 1480*1030*1345 810 1480*1030*1345
BK55-8 0.8 9.5 1200 1545*1200*1470 1270 1845*1200*1465
BK55-10 1 8.5 1270
BK55-13 1.3 7.4 1270
BK75-8 0.8 13 75 81 1470 1800*1190*1710 1470 1800*1190*1710
BK90-8 0.8 16 90 81 1520 1600
BK110&WH-8 0.8 21 110 82 2000 2100*1230*1730 2150 2600*1310*1800
BK110-8 0.8 21 2150
BK132&WH-8 0.8 24 132 82 2100 2270
BK132-8 0.8 24 2270

 

Photos of Industrial Air Compressor Mini Air Compressor Screw Air Compressor Machines

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Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Angular
Structure Type: Closed Type
Installation Type: Movable Type
Customization:
Available

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air compressor

Are There Oil-Free Screw Compressors Available?

Yes, oil-free screw compressors are available in the market to cater to applications where oil contamination is a concern. Here’s a detailed explanation:

Oil-free screw compressors, as the name suggests, are designed to operate without the use of lubricating oil in the compression chamber. These compressors offer several advantages in industries where oil-free compressed air or gas is required, such as in food and beverage, pharmaceutical, electronics, and certain manufacturing processes.

The key features and considerations of oil-free screw compressors include:

  • 1. Specialized Design: Oil-free screw compressors are designed with specialized materials, coatings, and sealing systems to eliminate the need for lubricating oil in the compression process. The rotors and other internal components are constructed to ensure minimal friction and wear, even in the absence of oil.
  • 2. Dry Compression: Unlike lubricated screw compressors, oil-free screw compressors rely on dry compression methods. The compression chamber is designed to achieve compression without the presence of oil, ensuring that the discharged air or gas is free from oil contaminants. This is particularly critical in industries where oil contamination can have detrimental effects on product quality or equipment performance.
  • 3. Sealing Technology: Oil-free screw compressors employ advanced sealing technologies to prevent air or gas leakage between the high-pressure and low-pressure sides of the compressor. These sealing systems ensure efficient compression while maintaining the required clearances between the rotors and the compressor housing.
  • 4. Cooling Systems: Oil-free screw compressors utilize alternative cooling methods, such as air or water cooling, to dissipate the heat generated during compression. Efficient cooling is crucial to prevent overheating and ensure reliable operation.
  • 5. Filtration Systems: Oil-free compressors often incorporate high-quality filtration systems to remove particulates, moisture, and other contaminants from the incoming air or gas. These filtration systems help maintain the integrity of the compressor and ensure the delivery of clean, oil-free compressed air or gas.
  • 6. Application-Specific Solutions: Oil-free screw compressors are available in various sizes and configurations to meet specific application requirements. They can be tailored to deliver the desired air or gas flow rates, pressures, and purity levels.

It’s important to note that oil-free screw compressors generally have higher initial costs compared to lubricated compressors due to their specialized design and materials. However, they offer benefits such as reduced maintenance, minimized risk of oil contamination, and compliance with stringent industry standards or regulations.

When considering an oil-free screw compressor, it’s crucial to assess the specific application needs, air quality requirements, and operating conditions. Consulting with manufacturers or suppliers can help in selecting the most suitable oil-free screw compressor for a particular industry or process.

In summary, oil-free screw compressors are available and offer a reliable and efficient solution for applications where oil-free compressed air or gas is essential. These compressors are designed with specialized features to ensure dry compression, reliable sealing, effective cooling, and high-quality filtration.

air compressor

Can Screw Compressors Be Used for Refrigeration?

Yes, screw compressors can be used for refrigeration applications. Here’s a detailed explanation:

Screw compressors are versatile and widely used in various industrial applications, including refrigeration. They are known for their efficiency, reliability, and ability to handle high-capacity refrigeration systems. Screw compressors work by compressing refrigerant gas, increasing its pressure and temperature, and then transferring the heat to the surrounding environment.

Here are some key points regarding the use of screw compressors in refrigeration:

1. Industrial Refrigeration Systems:

Screw compressors are commonly employed in large-scale industrial refrigeration systems, such as those used in cold storage facilities, food processing plants, beverage production, and HVAC systems for commercial buildings. These systems require high cooling capacities and continuous operation, making screw compressors an ideal choice.

2. Positive Displacement Compressors:

Screw compressors belong to the category of positive displacement compressors. They use two interlocking helical rotors (screws) to trap and compress the refrigerant gas. This design ensures a continuous flow of refrigerant and allows for efficient compression over a wide range of operating conditions.

3. Oil-Injected and Oil-Free Types:

Screw compressors can be either oil-injected or oil-free. Oil-injected screw compressors use oil for lubrication and cooling, which helps reduce friction and extend the compressor’s lifespan. In contrast, oil-free screw compressors use specialized coatings and materials to eliminate the need for oil, making them suitable for applications where oil contamination is a concern, such as in the pharmaceutical or food industries.

4. Multi-Stage Compression:

In refrigeration applications, screw compressors are often used in multi-stage configurations to achieve higher pressure ratios and improve overall system efficiency. Multi-stage compression involves compressing the refrigerant gas in multiple stages, typically with intermediate cooling between each stage, to reduce the work required for compression and enhance system performance.

5. Variable Speed Control:

Screw compressors can be equipped with variable speed drives (VSD) that allow for precise control of the compressor’s rotational speed. VSD technology enables the compressor to adjust its capacity according to the refrigeration load, resulting in energy savings and improved system performance.

6. System Integration:

Screw compressors are often integrated into complex refrigeration systems, working in tandem with other components such as condensers, evaporators, expansion valves, and control systems. This integration ensures efficient heat transfer, proper refrigerant flow, and effective temperature control.

It’s important to note that the selection of a screw compressor for refrigeration applications should consider factors such as cooling capacity requirements, operating conditions, refrigerant type, system configuration, and specific industry regulations.

In summary, screw compressors are well-suited for refrigeration applications, especially in industrial settings. Their efficiency, reliability, and capacity make them a popular choice for large-scale refrigeration systems. Whether in cold storage facilities, food processing plants, or HVAC systems, screw compressors play a crucial role in maintaining optimal temperatures and preserving perishable goods.

air compressor

How Do Screw Compressors Compare to Piston Compressors?

Screw compressors and piston compressors are two common types of compressors used for various applications. Here’s a detailed comparison between these two types:

1. Working Principle:

Screw Compressors: Screw compressors use intermeshing rotors (usually a male and female rotor) to compress air or gas. The rotors rotate in opposite directions, creating compression chambers that gradually reduce in volume, compressing the air or gas. Piston Compressors: Piston compressors, also known as reciprocating compressors, use a piston and cylinder arrangement to compress air or gas. The piston moves back and forth within the cylinder, creating compression by reducing the volume of the chamber.

2. Continuous vs. Intermittent Compression:

Screw Compressors: Screw compressors provide continuous compression, which means they can deliver a steady flow of compressed air or gas without pulsations. The compression process is smooth and continuous, resulting in less vibration and noise. Piston Compressors: Piston compressors provide intermittent compression due to the reciprocating motion of the piston. The compression process is characterized by pulsations, resulting in pressure fluctuations and higher vibration levels compared to screw compressors.

3. Efficiency:

Screw Compressors: Screw compressors are known for their relatively high efficiency. They can achieve higher isothermal and adiabatic efficiency compared to piston compressors. The smooth and continuous compression process in screw compressors minimizes energy losses and heat generation, resulting in improved efficiency. Piston Compressors: Piston compressors have lower overall efficiency compared to screw compressors. The reciprocating motion of the piston leads to energy losses due to friction, heat generation, and pressure pulsations. These factors can reduce the efficiency of piston compressors, especially at higher compression ratios.

4. Size and Portability:

Screw Compressors: Screw compressors are generally more compact and require less space compared to piston compressors of similar capacity. They have a simpler design with fewer moving parts, making them relatively lightweight and easier to install. Screw compressors are often mounted on a skid or integrated into compact packages, offering convenient portability. Piston Compressors: Piston compressors are typically larger and bulkier compared to screw compressors of similar capacity. They have more complex designs with multiple moving parts, including pistons, connecting rods, and valves. The larger size and weight of piston compressors make them less portable and require more installation space.

5. Maintenance and Service:

Screw Compressors: Screw compressors generally require less maintenance compared to piston compressors. They have fewer moving parts, reducing the chances of wear and tear. Screw compressors often have longer service intervals and lower maintenance costs. However, proper lubrication and regular inspections are still necessary to ensure optimal performance and efficiency. Piston Compressors: Piston compressors require regular maintenance due to the higher number of moving parts. Components such as pistons, rings, valves, and bearings may require more frequent inspections, lubrication, and replacements. Maintenance costs and service intervals for piston compressors are typically higher compared to screw compressors.

6. Noise and Vibration:

Screw Compressors: Screw compressors operate with lower noise and vibration levels compared to piston compressors. The continuous and smooth compression process in screw compressors results in reduced vibrations and quieter operation, making them suitable for noise-sensitive environments. Piston Compressors: Piston compressors can generate higher noise levels and vibrations due to the reciprocating motion of the piston and the pulsations during compression. Additional measures, such as sound insulation and vibration dampening, may be required to minimize noise and vibration in piston compressors.

Both screw compressors and piston compressors have their advantages and disadvantages depending on specific application requirements. Screw compressors are favored in applications that demand continuous and efficient compression with minimal pulsations and lower noise levels. Piston compressors are suitable for applications that require intermittent compression, lower initial investment, and simplicity. Factors such as desired flow rate, pressure range, operating conditions, and cost considerations play a crucial role in selecting the appropriate compressor type for a given application.

China high quality Industrial Air Compressor Mini Air Compressor Screw Air Compressor Machines   mini air compressorChina high quality Industrial Air Compressor Mini Air Compressor Screw Air Compressor Machines   mini air compressor
editor by CX 2024-02-28

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