China Hot selling CHINAMFG CHINAMFG Diesel High Wind Screw Air Compressor air compressor portable

Product Description

Sturdy Atlas CHINAMFG portable compressor, it’s reasonable design in order to meet your ideal equipment use and project construction

Trustworthy Atlas CHINAMFG series portable compressor, all will provide you with stable and uninterrupted power, make your work get twice the result with half the effort, efficiency is higher. Atlas Liutech portable compressors, service scope covers from the small building pneumatic tools, to large aperture high wind pressure drilling. Atlas Liutech to provide a full range of products for you to choose.These strong enough equipment, reliable performance and is suitable for many applications.Equipment maintenance is convenient, simple operation, and bring you more and more productivity.

Atlas customized controller
Main parameters showed on a single page, know the equipment running status well;
To ensure safe and reliable operation of the equipment, provide a variety of abnormal alarm and automatically stop protection;

High reliability
Strong design, to ensure the long-term reliability and durability of the equipment;

Maintenance aspects
Can open the door design, convenient for daily maintenance work;

The 3 emissions engine
In China the third phase of diesel engine exhaust emissions standards;
Fuel injection system uses the international advanced technology, high pressure common rail electronically controlled fuel injection, more effective, enough horsepower;
Low emission, green and environmental protection;

Diesel fuel self-sufficiency
Even at 100% capacity, continuous operation under the conditions of use;

Low noise
Mobile locomotives cover and cover shell design has the very strong noise reduction, sound-absorbing effect;

 

Model LUY215-21 LUY400-25* LUY400-30* LUY310-25* LUY390-25* LUY390-30* LUY340-34* LUY350-34*
Work pressure (bar) 21 25…15 30…20 25…18 25…15 30…20 34…20 34…20
Displacement
(m3/min)
21.5 35…40 35…40 28…31 35…39 35…39 32…34 32…35
Noise decibel (sound pressure, 7m) 79±3 83±3 83±3 82±3 83±3 83±3 83±3 82±3
Fuel tank capacity (L) 512 780 780 500 550 550 550 780
Compressor oil capacity (L) 75 100 105 75 105 105 105 105
Gas outlet valve inch-qty*size 1xG2    1xG3/4 1xG2    1xG3/4 1xG2  1xG3/4
Engine  
Brand of engine Cummins Yuchai Cummins
Model of engine QSL89-C325-30 QSZ13-C500-30 QSZ13-C550-30 6MK400-H300 YC6K510-KT30 YC6K560-KT30 YC6K560-KT30 QSZ13-C550-30
Power of engine (KW) 242 372 410 295 375 412 412 410
Rotate speed of engine (rpm) 2000 1700…1850 1750…1850 1750…1900 1500…1750 1500…1750 1700…1850 1700…1850
Idling (rpm) 1300 1300 1300 1200 1300 1300 1300 1300
Cooling form Air cooling,water cooled,orthostichous Air cooling,water cooled,orthostichous Aircooling,watercooled,orthostichous
Overall dimensions  
Pry transportation dimensions  
Length (mm) 3985 4486 4486 3985 4336 4336 4336 4486
Width (mm) 1800 2100 2100 1800 2100 2100 2100 2100
Height (mm) 2200 2180 2180 2200 2290 2290 2290 2180
Weight (kg) 4250 5150 5150 4550 4770 4770 4770 5150

       

 

After-sales Service: Yes
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: Diesel Engine
Cylinder Position: Vertical
Customization:
Available

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air compressor

What Safety Precautions Should Be Taken When Operating Screw Compressors?

When operating screw compressors, it is important to follow specific safety precautions to ensure the well-being of personnel and prevent potential accidents. Here’s a detailed explanation:

1. Familiarize Yourself with the Equipment:

  • Before operating a screw compressor, thoroughly read and understand the manufacturer’s instructions, safety guidelines, and operating procedures. Familiarize yourself with the specific features, controls, and safety devices of the compressor.

2. Wear Appropriate Personal Protective Equipment (PPE):

  • Wear the necessary PPE, such as safety glasses, hearing protection, gloves, and appropriate clothing, when operating the compressor. PPE helps protect against potential hazards, including flying debris, noise, and contact with hot or moving parts.

3. Ensure Proper Ventilation:

  • Operate the screw compressor in a well-ventilated area to prevent the buildup of potentially harmful gases or fumes. Ensure that the compressor’s intake and exhaust vents are not obstructed, allowing for adequate airflow.

4. Compressor Location:

  • Position the compressor on a stable and level surface to prevent tipping or instability during operation. Ensure that the compressor is located away from flammable materials, heat sources, or sources of ignition.

5. Electrical Safety:

  • Follow electrical safety guidelines and ensure that the compressor is properly grounded. Avoid using damaged or frayed electrical cords and ensure that the electrical connections are secure.

6. Lockout/Tagout Procedures:

  • Before performing any maintenance or repair tasks on the compressor, follow lockout/tagout procedures to isolate electrical power and prevent accidental startup. Lockout/tagout procedures help protect against unexpected energization of the compressor or its components.

7. Pressure Relief:

  • Before performing any maintenance tasks or opening the compressor, ensure that all pressure has been relieved from the system. Follow proper procedures for depressurizing the compressor and associated piping to avoid sudden releases of pressure.

8. Hot Surfaces:

  • Be cautious of hot surfaces, such as compressor casings, piping, or discharge components. Allow sufficient cooling time before touching or performing maintenance tasks on hot surfaces to avoid burns.

9. Maintenance and Inspection:

  • Adhere to the manufacturer’s recommended maintenance schedule and perform regular inspections of the compressor. Replace any worn or damaged components promptly to prevent potential hazards or malfunctions.

10. Emergency Procedures:

  • Be familiar with emergency procedures, including how to shut down the compressor in case of an emergency, how to respond to leaks or spills, and how to handle fire or electrical incidents. Have emergency contact information readily available.

11. Training and Qualified Personnel:

  • Ensure that operators and maintenance personnel are adequately trained in the safe operation and maintenance of screw compressors. Only allow qualified personnel to perform maintenance or repair tasks.

It is essential to consult the specific safety guidelines provided by the manufacturer of the screw compressor as they may include additional precautions or recommendations.

In summary, when operating screw compressors, it is important to familiarize yourself with the equipment, wear appropriate PPE, ensure proper ventilation, follow electrical safety measures, implement lockout/tagout procedures, be cautious of hot surfaces, perform regular maintenance and inspections, and be prepared with emergency procedures. By following these safety precautions, the risk of accidents or injuries can be minimized, ensuring a safe working environment when operating screw compressors.

air compressor

What Is the Role of Control Systems in Screw Compressor Operation?

Control systems play a crucial role in the operation of screw compressors. Here’s a detailed explanation:

Screw compressors are complex machines that require precise control and monitoring for optimal performance and efficiency. Control systems provide the necessary intelligence and automation to regulate various aspects of screw compressor operation. Here are the key roles of control systems:

1. Start-up and Shutdown Control:

Control systems manage the start-up and shutdown sequences of screw compressors. During start-up, the control system ensures a gradual ramp-up of motor speed and system pressure to prevent sudden surges and excessive wear on components. During shutdown, it safely brings the compressor to a stop and performs necessary cooling and ventilation processes.

2. Load and Unload Control:

Screw compressors often feature load and unload operation to match compressed air supply with demand. The control system monitors system pressure, flow requirements, and other parameters to determine when to load or unload the compressor. It engages or disengages the compressor’s capacity control mechanism, such as inlet modulation valves or variable-speed drives, to maintain optimal operation at varying loads.

3. Pressure Control:

Control systems regulate the discharge pressure of screw compressors. They continuously monitor the system pressure and adjust compressor operation to maintain the desired pressure setpoint. The control system modulates the compressor’s capacity, adjusts the speed of the drive motor, or controls the opening and closing of inlet or discharge valves to achieve the target pressure.

4. Temperature Control:

Control systems monitor and control various temperature parameters within the screw compressor system. They ensure that the compressor operates within safe temperature limits by monitoring coolant temperatures, lubricant temperatures, and interstage or discharge temperatures. If temperature limits are exceeded, the control system may activate cooling mechanisms, adjust operating parameters, or trigger alarms and shutdowns to prevent damage.

5. Monitoring and Protection:

Control systems provide comprehensive monitoring and protection functions for screw compressors. They continuously collect data from various sensors and instruments, such as pressure sensors, temperature sensors, vibration sensors, and current sensors. The control system analyzes this data to detect abnormalities, malfunctions, or potential failures. It can initiate alarms, shutdowns, or safety interlocks to protect the compressor and associated equipment.

6. Energy Management:

Control systems optimize energy efficiency in screw compressor operation. They analyze system demand, performance characteristics, and energy consumption to make intelligent decisions regarding load modulation, capacity control, and motor speed adjustments. By optimizing the compressor’s operation, the control system helps reduce energy consumption, operating costs, and environmental impact.

7. Remote Monitoring and Control:

Modern control systems often offer remote monitoring and control capabilities. They can be integrated into supervisory control and data acquisition (SCADA) systems or connected to networked platforms. Remote access allows operators to monitor compressor performance, adjust operating parameters, receive alarms, and perform diagnostics from a central control room or via mobile devices.

In summary, control systems play a vital role in the operation of screw compressors by providing intelligent control, monitoring, and protection. They manage start-up and shutdown sequences, regulate load and unload operation, control pressure and temperature, monitor system parameters, optimize energy efficiency, and enable remote monitoring and control. By effectively managing the compressor’s operation, control systems contribute to reliable performance, energy efficiency, and overall system optimization.

air compressor

How Does a Screw Compressor Work?

A screw compressor operates based on a unique rotary positive displacement principle. Here’s a detailed explanation:

Working Principle:

A screw compressor consists of two helical rotors, typically referred to as male and female rotors, that rotate in opposite directions within a housing. The rotors have specially designed profiles that interlock with each other, creating a series of compression chambers as they rotate. The compression chambers gradually reduce in volume as the rotors rotate, compressing the air or gas trapped inside.

Suction Process:

The suction process begins when the rotors start rotating. As they rotate, the helical lobes or threads on the rotors create expanding spaces between them. The expanding spaces draw in the air or gas from the inlet port, allowing it to enter the compression chamber. The suction process continues as the rotors rotate, and the expanding spaces move the air or gas towards the discharge side of the compressor.

Compression Process:

As the air or gas enters the compression chamber, it gets trapped between the interlocking lobes or threads of the rotors. As the rotors continue to rotate, the trapped air or gas is carried along the length of the rotors. The volume of the compression chamber gradually decreases as the lobes or threads of the rotors intermesh, compressing the air or gas. The compression process is continuous and smooth as the air or gas moves from the suction side to the discharge side of the compressor.

Discharge Process:

Once the air or gas reaches the discharge end of the compression chamber, it is pushed towards the outlet port. The compressed air or gas is then released from the compressor through the outlet port to be used for various applications.

Oil-Injected and Oil-Free Variants:

Screw compressors are available in both oil-injected and oil-free variants. In oil-injected screw compressors, a small amount of lubricating oil is injected into the compression chamber. The oil provides lubrication, cooling, and sealing between the rotors, reducing friction and minimizing wear. The oil-injected variant is commonly used in industrial applications where a small amount of oil in the compressed air is acceptable.

Oil-free screw compressors, on the other hand, are designed to operate without the need for oil lubrication. These compressors use specialized rotor coatings, such as PTFE (polytetrafluoroethylene) or other non-stick materials, to reduce friction and eliminate the need for oil. Oil-free screw compressors are preferred in applications that require oil-free and contaminant-free compressed air, such as in the food and beverage, pharmaceutical, and electronics industries.

In summary, a screw compressor works by utilizing interlocking helical rotors to compress air or gas. The rotating rotors draw in the air or gas during the suction process, and as they rotate, the trapped air or gas is compressed within the compression chamber. The compressed air or gas is then discharged from the compressor. Screw compressors are available in oil-injected and oil-free variants, catering to different application requirements.

China Hot selling CHINAMFG CHINAMFG Diesel High Wind Screw Air Compressor   air compressor portableChina Hot selling CHINAMFG CHINAMFG Diesel High Wind Screw Air Compressor   air compressor portable
editor by CX 2023-11-29

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