China manufacturer 220HP 160 Kw Two Stage Compression Frequency Conversion Inveter Rotary Screw Air Compressor air compressor price

Product Description

220HP 160 Kw Two Stage Compression Frequency Conversion Inveter Rotary Screw Air Compressor
 

1. Company introduces & advtanges of ZheJiang Great Air Compressor Manufacturing :
 

ZheJiang Great Air compressor Co., ltd, is 1 leading manufacture and exporter of air compressor in ZheJiang , China, Founded 1957 years, coving an area of 200000 square meters. Now exporting to more than 120 countries. Has established a huge sales and service network at home and abroad.

GREAT’ s main products range as blow:
-oil-injected rotary screw air compressor(fixed speed, variable speed; medium & low pressure)
-portable rotary screw air compressor(diesel powered, electric motor powered)
– low pressure screw air compressor
– outdoor screw air compressor 
– oil free screw blower(variable speed)
-oil free air compressor( scroll type, dry type, water lubricated type)
-air treatment equipment( air dryer, air tanker, filers etc.)

All of our machines are designed for high realiable performance, easy maintenance, and maximum energy efficiency. 

 

Our company advantages  1. Over 60 years China professsinal manufacture for air compressor ,An ISO9000 company
 

2.European standard,China made &factory directly supply 

3. Superior porformance &high efficiency with reasonable price 

4.Low power consumptions for more output

5.Trouble free & cost saving

6.Timely pre-sale and after-sale service 

7.Easy operatation &maintenance  
 

2. Products introductions &advantages for  2 stage compression  screw air compressor :

 

Our products features 1.Approved by ISO9001/ SGS,/CE etc..

2.Adopt the most advanced technology and world famous brand of twin screw main machine designing and  manufacturing, no leakage, ensure high air discharge and low energy consumption.

3.  Adopt high quality electric motor with CHINAMFG bearing, IP54, convenient maintenance and long use life.

4. Adopt world famous brand of air intake filter, oil filter, air and oil separator, realize high filtration accuracy, compressed air oil content under 3ppm, reach to international advanced standard level. 

5. Equip with the most advanced air control system. Adopt air intake valve, intelligent control system and pressure sensor combined control method, can operate by ON and OFF 2 point, stepless air capacity control system, time-delay stop and automatically start device 3 air capacity control methods, can meet different clients demand.

6.Intelligent microcomputer control system, Chinese and English language operation interface, malfunction display, alarm and machine stop automatically.

7.Adopt high quality and world famous brand of main components, like UK APD oil filter, America AMOT temperature controlling valve, SCHNEIDER electric parts and etc., high efficiency, reliable and long use life.
8. Equip with after air compression cooler combination with the air and water separator, compact structure and save space, avoid leakage and improve the air and water separating efficiency mostly.

Feature  for 2 stage compression screw air compressor :

The state clearly classifies energy efficiency levels limit value. The 2 class  energy efficiency products can save 10%~15% of the power than 3 class energy efficiency products.and the 1 class energy efficiency products  can save 10%~15% of the power than 2 class energy efficiency products. energy-saving effect is remarkable .

Energy -saving principle :

  1. Curve 12 ‘3’ is an isothermal compression process, it form the area of 613 ‘4 with Y-axis which is the indicated work of isothermal compression
  2. Curve 123” is the 1 stage compression process, it form  the area 613 ”4 with Y-axis which is the indicator work of the 1 stage compression.
  3. Curve 12, 22 ‘and 2′ 3 are the 2 stage compression process, and the sum of the area 6125 and the area 52 ’34 (6122’ 34) with Y-axis which is the indicator work of the 2 stage compression.
  4. It can be seen from the diagram that the isothermal compression process 613 ‘4 area (indicating work) is the smallest, but it is impossible to achieve isothermal compression in the air compressors’ actual compression.

The 1 stage compression has the bigger area of power 13 ‘3 than isothermal compression, while the 2 stage compression saves 22″ 33 “area of power.

Features description:

  1. Oil injected screw air compressor can achieve the usual power system exhaust pressure by only Single stage compression. But from the view of energy consumption point, the use of 2 stage of compression can effectively reduce energy consumption.
  2. So, ZheJiang Great air compressor co., LTD. has introduced 2 stage compression of energy efficiency screw air compressor. The 2 stage compressed-jet screw air compressor has more capacity of 12% to 18% than the CHINAMFG compressed injection screw  air compressor with the equivalent power. In other words, with the same amount of compressed air, the 2 stage compression can save an average of 15% of power compared with 1 stage compression
  3. 2 stage compression of oil injected screw machine has the unique design of the air end, it will combined the1 stage compression rotor and 2 stage compression rotor within a chassis, make each rotor can get optimal linear velocity by the gear directly rotating respectively, so the compression efficiency is higher. 

2 stage compression air compressor, take the built-in spray curtain of cooling, cooling effect is good, greatly reduces the temperature of compressed air, realize the nearly isothermal compression, and can reduce the pressure loss of between 1 class ~ 2 class, lower compression ratio and improve the compression efficiency

 

  1. After 1 stage compression, coolant through multiple jet hole on the body, form the mist jet shade, to cool the hot 1 stage compressed air, greatly reduces the compressed air temperature before entering the 2 stage compression, which is near to isothermal compression process, save the energy compression effect.
  2. Even without inter-stage cooling, 2 stage compression is more efficient than CHINAMFG compression. This is because the volume of air becomes smaller after the 1 stage compression, so the 2nd stage compression can use a smaller diameter of the rotor, and the leakage rate of the unit volume is small.
  3. Reduce internal leakage: use 2 stage compression, reduce the compression ratio of each compression, reduce the leakage from the high pressure side to the low pressure side per class, and improve the volume efficiency.
  4. Noise reduction: the compression ratio of each compression is reduced by taking 2 stage compression, which greatly reduces the noise, especially the unloading noise
  5. 2 stage compression unit, except for screw air end, the other system and structure arrangement of the unit is basically the same as the CHINAMFG compression, which is convenient for the maintenance and usage to the user.
  6. For users  who need  large air consumption and continuously use, should take priority to use of a 2 stage compressed  1 class energy efficiency air compressor

TKL- Series of 1 class energy efficiency air compressor with 2 class,3 class energy efficiency comparation:

  TKL 2 class energy efficiency  3 class energy efficiency
Model TKL-200-41/8-II USD-250-8 ML-250
Cooling method  Air cooling  Air cooling  Air cooling 
Measured exhaust pressure 7bar 7bar 7bar
Nominal power  200kw 250kw 250kw
Measured input power 225.1kw 256.4kw 297.32kw
Measured exhaust capacity 41.4m³/min 41.9m³/min 42.283m³/min
Measured ratio 5.45kw(m³/min) 6.12 kw(m³/min) 7.037 kw(m³/min)
According to the national GB19153-2009 energy efficiency rating 1 class(1 class<=5.5; 2 class<=6.2;3 class<=7.1) 2 class(1 class<=5.5; 2 class<=6.2;3 class<=7.1)  3 class(1 class<=5.5; 2 class<=6.2;3 class<=7.1)
  1. Compared with the 2 class energy efficiency air compressor unit, the electricity saving cost is: Energy saving per hour(6.12-5.45)*41.4=27.738KWH  saving for 8000 hours $27.738*8000*$0.12=$26629
  2. Compared with the 3 class energy efficiency air compressor unit, the electricity saving cost is: Energy savings per hour (7.037-5.45)*4.14=65.7018KWH saving for 8000 hours $65.7018 *8000*$0.12=$63074

 

 

Product features:
“GREAT” special project screw air compressor is designed for field operation, which can operate smoothly under the harsh conditions in the wild and ensure the smooth operation of the project. Well adapt to ore docks loading and unloading, steel, electric power, coal mining enterprises, railway, bridge construction, tunnel excavation, ship manufacturing, mining and other field operation and bad environment, with a waterproof, moisture proof, dustproof design, and to consider using in more dust environment, the low temperature environment, vibration environment, especially suitable for air compressor working site space constraints which can’t install gas storage environment

Feature description: 

  1. 1. Easy to operate, only press the “start ” switch;
  2. 2. Equipped with the function of remote control to the air compressor, the remote warning contacting  can provide the warning indication of remote fault.
  3. 3. The models for outdoor with IP55 standard electrical box, absolutely ensure that the dust does not affect the internal components of the electrical box, unique design of inlet air hole which can natural cool to  the electrical box to ensure electrical life;
  4. 4. Specially designed heavy-duty air intake filter designed for dustproof working conditions to ensure that the air compressor host is free of wear and tear;
  5. 5. The contactor and thermal relay are selected for the schneider famous brand
  6. 6. The overall air intake dust proof and filtering treatment of the box body, insulate the environment dust, avoid the pollution of the internal parts of the air compressor, protect the motor and valve parts, and extend the use life of the intake filter. The special material filter plate , oil and water resistant and high temperature resistant, can be used again and again to reduce the use cost;
  7. 7. If the unit has to be installed in the vibration environment, there are anti-vibration units for user selection;
  8. 8. In order to solve the problem of oil supply problem when the air compressor is started at low temperature, there are low-temperature units for user selection;
  9. 9. Special design of the air compressor can be 0 ~ 100% capacity regulating function, according to the variation of gas consumption automatic voltage stabilizing operation, especially suitable for no tank use, no need consider to start the problem and the frequently load and unload problems

3.Technical Parameters for  GREAT 2 stage compression fixed speed screw air compressor:

Model   Working pressure (Bar) Flow Air Capacity  (m3/min) Power (Kw) Noise (dBa) Dimensions (mm) Outlet pipe size Weight (Kg)
TKL-45F-II 8 9.5 45 68 1800*1500*1510 DN50 2400
10 8.8
13 8.1
TKL-55F-II 8 11.5 55 68 1800*1500*1510 DN50 2430
10 10.9
13 10.5
TKL-75F-II 8 16.1 75 68 2470*1700*2571 DN65 2700
10 14.5
13 12.5
TKL-90F-II 8 19.8 90 68 2470*1700*2571 DN65 2800
10 16.5
13 13.5
TKL-110F-II 8 24.0 110 68 2660*1700*2571 DN65 2850
10 19.8
13 17.2
TKL-132F-II 8 28.3 132 70 2660*1700*2571 DN65 4150
10 23.2
13 19.2
TKL-160F-II 8 33.3 160 72 3460*2040*2200 DN80 5100
10 28.4
13 23.6
TKL-185F-II 8 38.5 185 72 3460*2040*2200 DN80 5200
10 33.3
13 28.4
TKL-200F-II 8 41.3 200 75 3460*2040*2200 DN80 5250
10 38.5
13 33.5
TKL-220F-II 8 45.5 220 75 3720*2220*2200 DN100 6100
10 40.8
13 37.6
TKL-250F-II 8 54.7 250 75 3720*2220*2200 DN100 6200

 

4.Application :

6.Certification :

7. Pakcing& shipping :

8. FAQ : 
Q1: Are you factory or trade company?  
A1: We are factory.
Q2: Warranty terms of your machine? 
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines? 
A3: Yes, of course.
Q4: How long will you take to arrange production? 
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders? 
A5: Yes, with professional design team, OEM orders are highly welcome!

9. Contact :

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

|

air compressor

What Is the Lifespan of a Typical Screw Compressor?

The lifespan of a typical screw compressor can vary depending on several factors, including the quality of the equipment, maintenance practices, operating conditions, and usage patterns. Here’s a detailed explanation:

The lifespan of a screw compressor is typically measured in operating hours, which refers to the cumulative hours the compressor has been in operation. While it’s challenging to provide an exact lifespan, as it can vary significantly, screw compressors are generally designed to have a long service life, often ranging from 20,000 to 100,000 operating hours.

Several factors can influence the lifespan of a screw compressor:

  • 1. Quality of Construction: The quality of construction and materials used in the compressor’s manufacturing plays a crucial role in its lifespan. Compressors built with high-quality components and robust construction tend to have a longer service life compared to those with lower-quality materials.
  • 2. Maintenance Practices: Regular and proper maintenance is essential to extend the lifespan of a screw compressor. Following the manufacturer’s recommended maintenance schedule, including tasks such as oil changes, filter replacements, and inspection of critical components, helps ensure optimal performance and reliability. Neglecting maintenance can lead to premature wear and potential breakdowns.
  • 3. Operating Conditions: The operating conditions in which the compressor operates can impact its lifespan. Factors such as temperature, humidity, and the presence of contaminants in the ambient air can affect the compressor’s performance and longevity. Compressors operated in clean, well-ventilated environments with controlled temperature and humidity conditions tend to have longer lifespans.
  • 4. Load and Usage Patterns: The load and usage patterns of the compressor also influence its lifespan. Compressors operated at or near their maximum capacity for prolonged periods may experience higher wear and tear compared to those operated within their recommended operating range. Compressors subjected to frequent start-stop cycles or continuous operation may have different lifespans based on the stress placed on their components.
  • 5. Maintenance and Repairs: The response to maintenance and repair needs can impact the compressor’s lifespan. Timely addressing of maintenance issues and prompt repairs when faults or malfunctions occur can prevent further damage and help prolong the compressor’s lifespan.
  • 6. Manufacturer and Design: The reputation and expertise of the manufacturer play a role in determining the compressor’s lifespan. Established manufacturers with a track record of producing reliable and durable equipment often design their compressors to have longer lifespans. It’s advisable to choose compressors from reputable manufacturers known for their quality and reliability.

It’s important to note that while a screw compressor may have a designed lifespan, it doesn’t necessarily mean it will fail immediately after reaching that threshold. With proper maintenance and care, compressors can often exceed their expected lifespan. On the other hand, neglecting maintenance or subjecting the compressor to harsh operating conditions can shorten its lifespan.

Regular monitoring of the compressor’s performance, including parameters such as discharge temperature, vibration levels, and energy consumption, can help identify any potential issues and take corrective actions to maintain the compressor’s reliability and extend its lifespan.

In summary, the lifespan of a typical screw compressor can range from 20,000 to 100,000 operating hours, depending on factors such as the quality of construction, maintenance practices, operating conditions, usage patterns, and manufacturer reputation. Adhering to proper maintenance practices, operating the compressor within its recommended parameters, and choosing a reputable manufacturer can help ensure a longer lifespan for the screw compressor.

air compressor

Can Screw Compressors Be Used in Food Processing?

Yes, screw compressors can be used in food processing. Here’s a detailed explanation:

Screw compressors are widely employed in various industrial applications, including the food processing industry. They provide a reliable and efficient source of compressed air, which is used for a range of purposes in food processing facilities. Here are some key points to consider:

1. Packaging: Screw compressors are commonly used in food packaging processes. Compressed air is utilized for tasks such as operating pneumatic actuators, controlling packaging machinery, and inflating packaging materials, such as bags and containers.

2. Cleaning and Drying: Compressed air is essential for cleaning and drying applications in the food industry. Screw compressors supply the necessary air pressure for tasks such as blowing off debris, dust, or moisture from food products, packaging surfaces, and production equipment.

3. Pneumatic Conveying: Screw compressors play a crucial role in pneumatic conveying systems used for transporting food products, such as grains, powders, or granules. Compressed air is utilized to create the necessary airflow to move the food materials through pipes or tubes to different processing stages or storage areas.

4. Cooling and Freezing: In food processing, screw compressors are often employed in refrigeration and cooling systems. They provide compressed air for various cooling processes, such as air chilling, blast freezing, or cryogenic freezing, which help maintain the freshness and quality of perishable food products.

5. Air Control and Mixing: Compressed air is utilized for precise air control and mixing applications in food processing. It can be used to control the flow rate, pressure, and temperature of air in mixing processes, such as dough mixing or batter preparation.

6. Cleaning-In-Place (CIP) Systems: CIP systems are widely used in the food industry to clean and sanitize equipment and pipelines. Compressed air is often an integral part of these systems, assisting in the removal of residues and ensuring proper cleaning and hygiene practices.

When using screw compressors in food processing, it is important to consider specific requirements and regulations related to food safety and quality. Here are some key considerations:

a) Food-Grade Lubricants: Ensure that the screw compressor is compatible with food-grade lubricants. Lubricants used in the compressor should be safe for incidental contact with food products and compliant with applicable food safety regulations.

b) Air Purity: Depending on the application, the compressed air may need to meet specific air quality standards to prevent contamination of food products. Standards such as ISO 8573, which define air purity classes for different contaminants, can be referenced to determine the required level of air purity.

c) Maintenance and Cleaning: Implement proper maintenance and cleaning procedures for the screw compressor to prevent any potential contamination risks. Regular inspection, cleaning, and adherence to good manufacturing practices (GMP) are essential to ensure food safety and compliance.

d) Regulatory Compliance: Comply with relevant food safety regulations and guidelines, such as those established by the Food and Drug Administration (FDA) or local regulatory authorities. These regulations may cover various aspects, including equipment design, materials, cleanliness, and hygiene practices.

In summary, screw compressors can be used in food processing for tasks such as packaging, cleaning, pneumatic conveying, cooling, and mixing. However, it is important to consider food safety regulations, use food-grade lubricants, maintain air quality, and follow proper maintenance and cleaning procedures to ensure compliance and protect the integrity of food products.

air compressor

Can Screw Compressors Be Used in Industrial Applications?

Yes, screw compressors are widely used in industrial applications and are well-suited for various industrial processes. Here’s a detailed explanation:

1. Manufacturing and Assembly:

Screw compressors find extensive use in manufacturing and assembly processes. They provide a reliable source of compressed air for powering pneumatic tools, such as drills, impact wrenches, and spray guns. Compressed air is also used for operating pneumatic cylinders and valves, facilitating automation and control in industrial production lines.

2. Industrial Automation:

In industrial automation systems, screw compressors play a crucial role in providing compressed air for actuating control valves, operating robotic arms, and powering pneumatic actuators. The continuous and reliable supply of compressed air from screw compressors ensures the smooth operation of automated machinery and equipment.

3. HVAC Systems:

Screw compressors are commonly used in large-scale heating, ventilation, and air conditioning (HVAC) systems. They are employed in chillers, which cool water or air for air conditioning and refrigeration purposes. Screw compressors in HVAC systems offer high energy efficiency, making them cost-effective and environmentally friendly options for large commercial and industrial buildings.

4. Food and Beverage Industry:

The food and beverage industry relies on screw compressors for various applications. They are used for providing compressed air in food processing and packaging operations, such as pneumatic conveying, filling, labeling, and sealing. Screw compressors used in this industry are often of the oil-free type to ensure air purity and prevent contamination of food products.

5. Pharmaceuticals and Healthcare:

In the pharmaceutical and healthcare sectors, screw compressors are vital for critical applications. They provide clean and oil-free compressed air required for pharmaceutical manufacturing processes, including tablet coating, fermentation, lyophilization, and cleanroom operations. Screw compressors with strict air quality standards, such as oil-free and contaminant-free options, are commonly used in these industries.

6. Energy and Power Generation:

Screw compressors play a significant role in energy and power generation facilities. They are used for processes such as gas compression, pneumatic conveying of coal and biomass, and control air supply in power plants. Screw compressors in these applications are designed to handle high pressures and large volumes of gas.

7. Mining and Construction:

In mining and construction industries, screw compressors are employed for various tasks. They power pneumatic tools and equipment used in drilling, rock blasting, material handling, and construction activities. Screw compressors are valued for their reliability, continuous operation, and ability to withstand harsh operating conditions.

8. Oil and Gas Industry:

The oil and gas industry extensively uses screw compressors for gas compression and processing. Screw compressors are employed in natural gas pipelines, gas processing plants, and refineries. They handle the compression of gases, such as natural gas, hydrogen, and process gases, ensuring efficient transportation and refining operations.

These are just a few examples of the industrial applications where screw compressors are commonly used. Their high efficiency, continuous operation, compact design, and capacity flexibility make them well-suited for a wide range of industrial processes and systems.

China manufacturer 220HP 160 Kw Two Stage Compression Frequency Conversion Inveter Rotary Screw Air Compressor   air compressor priceChina manufacturer 220HP 160 Kw Two Stage Compression Frequency Conversion Inveter Rotary Screw Air Compressor   air compressor price
editor by CX 2024-05-17

Leave a Reply

Your email address will not be published. Required fields are marked *