China Standard High Efficient and Stable Screw Type Compressor Industry Commercial Use Water Cooled Water with Good quality

Product Description

Product Description

XC-ACI series of industrial chillers are capable of controlling precisely the mold temperature in plastic molding process as so to shorten molding cycle and speed product formalization. The principle of heat exchange is adopted for cooling. They can achieve rapid cooling, stable temperature controlling, and will be little effected by the surounding factors. Therefore they are necessary good equipments in modern industry.
Features:
Compressor is used “COPELAND” brand which made in the USA. The inside safety protection can guarantee the long lasting of the chiller well. The pump is used made in ZheJiang and all parts of cooling system are imported from the USA, Mexico. Denmark and Japan.
Equipped with shellpipe condenser and stainless steel cased evaporator, which are quite easy to be cleaned and maintained. Equipped with automatic water supply device in the water- tank. Air cooled cased chiller with board type evaporator is suitable for the district of lack of water resource and district of poor water quality.
Larger than model XC-20 are assembled 2 sets or 4 sets of compressors, so they are able to used as separate or together to reduce the resource waste.
Complete with safety protection and error indication system, including compressor over load protection, pump over load protection, high pressure and low pressure protection and phase failure protection,
Air cooled chiller
Equipped with figure intellectualized temperature controls, which can accurately measure and control water temperature within the range of 5C-35C.
Applied Machinery: Cooling system of oil temperature, ultrasonic, high frequency machinery. Cooling
System of injection molding machinery. Cooling system of blow molding machinery. Cooling system of extruder.
Additional equipment for option: 1. Starter of timer switch. 2. Large type of water filter. 3. Protection switch for prove the electric leakage. 4. Cooling tower and pump.

Model XC-03WCI XC-05WCI XC-08WCI XC-10WCI XC-12WCI XC-15WCI XC-20WCI XC-25WCI XC-30WCI XC-40WCI XC-50WCI XC-100WCI
Parameter
Specifications
Cooling  capacity  (Kcal/h) 7580 13500 21150 28000 34400 41000 50000 60000 77600 101780 121400 246000
Compressor  ( All-closed  V orticity ) Screw  Compressor 
Compressor  power  (kw) 2.5 4.4 7 9 10.2 13.4 18 20.4 26.8 35 40 74
Refrigerant  R22 / R407c
Chilled  water  pump  power(kw) 0.37 0.75 0.75 1.5 1.5 2.2 2.2 2.2 4 7.5 7.5 8
Max  flow  rate  of  chilled  water(L/min) 90 115 115 217 217 315 315 315 400 600 600 900
Max  pressure(m) 22 28 28 25 25 25 26 26 50 55 55 60
Flow  water  inlet  and  outlet  pipe    ( ” ) 1 “ 1.5 “ 1.5 “ 1.5 “ 1.5 “ 1.5 “ 1.5 “ 1.5 “ 2.5 “ 3 “ 3 “ 5 “
Condensing  water  rate  (L/min) ≥ 36 ≥ 60 ≥ 100 ≥ 135 ≥ 200 ≥ 200 ≥ 240 ≥ 300 ≥ 300 ≥ 340 ≥ 400 ≥ 800
Chilled  water  inlet  and  outlet  pipe  (” ) 1 “ 1 “ 1.5 “ 1.5 “ 1.5 “ 1.5 “ 2 “ 2 “ 2 “ 2 “ 2 “ 4 “
Size  length(mm) 850 850 1000 1150 1250 1500 1700 1700 2100 2100 2300 2500
Size  width(mm) 560 560 750 800 850 900 950 1000 1100 1200 1400 1500
Size  height  (mm) 870 1040 1100 1150 1050 1200 1200 1300 1300 1500 1500 1700
Water  tank  capa(L) 38 70 130 170 220 260 300 380 /
Weight(kg) 180 220 320 400 420 450 550 650 750 860 1200 2200

 

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FAQ

Q: About your factory ? 

A: Our engineers have 20 years of industry experience , committed to injection molding peripheral and refrigeration industry automatic integration of Equipment Research and development .
 

Q: About the product information and whether to support OEM ?

A:We accept OEM of this series of products , please contact me for more product data .

 

Q: About the warranty on the product ? 

A: Our professional engineers communicate with video and offer an one-year warranty (due to product quality issues) .

 

Q: About time of delivery and mode of delivery ? 

A: Delivery Period 10-20 days , support factory delivery and FOB .

 

Q: About the terms of payment ? 

A:Delivery by 100% payment before departure , T / T , L / C , Western Union and other international payment methods .

Type: Water-Cooled
Cooling Method: Water-cooled
Selected Voltage: 380V/50HZ
Compressor Number: 1
Noise Level: Low
Certification: ISO, CE
Customization:
Available

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air compressor

How Do You Select the Right Size Screw Compressor for Your Needs?

Choosing the right size screw compressor is crucial to ensure optimal performance, energy efficiency, and cost-effectiveness for your specific compressed air or gas requirements. Here’s a detailed explanation of the selection process:

Selecting the right size screw compressor involves considering several key factors:

  • 1. Air or Gas Demand: Determine your compressed air or gas demand by assessing the total required flow rate (measured in cubic feet per minute or liters per second) and the operating pressure (measured in pounds per square inch or bar). This information helps establish the compressor’s capacity requirements.
  • 2. Duty Cycle: Evaluate your operation’s duty cycle, which refers to the percentage of time the compressor will be running. Duty cycles can vary from continuous operation to intermittent or seasonal usage. The duty cycle affects the compressor’s sizing, as it determines the required compressor output and influences the compressor’s cooling and maintenance needs.
  • 3. Ambient Conditions: Consider the environmental conditions in which the compressor will operate. Factors such as temperature, humidity, and altitude can impact the compressor’s performance and cooling requirements. Ensure that the selected compressor is suitable for the specific ambient conditions of your facility.
  • 4. System Pressure Requirements: Determine the minimum and maximum operating pressure requirements for your application. This information is essential in selecting a compressor that can consistently deliver the required pressure range throughout its operating range.
  • 5. Efficiency Considerations: Evaluate the energy efficiency of different compressor models. Look for compressors with high energy efficiency ratings, such as those certified by organizations like the Air Compressor and Gas Association (CAGI) or ENERGY STAR. Energy-efficient compressors can significantly reduce operating costs over the equipment’s lifespan.
  • 6. Future Expansion: Consider any anticipated growth or changes in your compressed air or gas demand. If you expect increased demand in the future, it’s advisable to select a compressor with some extra capacity to accommodate future expansion without requiring immediate replacement.
  • 7. Maintenance and Serviceability: Assess the maintenance requirements and serviceability of different compressor models. Look for features that make routine maintenance tasks, such as filter changes or oil checks, easily accessible and convenient. Consider the availability of service technicians and spare parts for the chosen compressor brand or model.
  • 8. Manufacturer and Supplier Support: Research the reputation and track record of compressor manufacturers and suppliers. Choose established brands known for producing reliable, high-quality equipment. Consider factors such as warranty coverage, technical support availability, and the proximity of service centers.

Once you have gathered the necessary information and considered the factors mentioned above, you can consult with compressor manufacturers or suppliers who can provide expert advice and assist in selecting the right size screw compressor for your specific needs. They can perform detailed calculations, taking into account the factors discussed, to recommend a compressor that matches your requirements and provides optimal performance.

It’s important to note that selecting the right size screw compressor is a critical decision, and professional guidance is highly recommended to ensure an accurate assessment and proper matching of the compressor to your specific needs.

In summary, selecting the right size screw compressor involves assessing your compressed air or gas demand, duty cycle, ambient conditions, pressure requirements, efficiency considerations, future expansion plans, maintenance requirements, and manufacturer support. By considering these factors and seeking expert advice, you can choose a screw compressor that meets your needs and delivers reliable, efficient performance.

air compressor

How Do You Maintain the Air Quality in a Screw Compressor System?

Maintaining air quality in a screw compressor system is crucial to ensure the performance, efficiency, and reliability of the compressed air. Here’s a detailed explanation:

1. Proper Intake Filtration:

Install high-quality intake filters to prevent contaminants, such as dust, dirt, and debris, from entering the screw compressor system. These filters should have an appropriate filtration rating to effectively capture particles of the desired size. Regularly inspect and clean or replace the intake filters to maintain their effectiveness.

2. Compressed Air Dryers:

Use compressed air dryers, such as refrigerated dryers or desiccant dryers, to remove moisture from the compressed air. Moisture can lead to corrosion, damage to pneumatic equipment, and compromised air quality. The type of dryer selected depends on the specific application requirements and the desired level of moisture removal.

3. Oil Removal Filters:

In oil-injected screw compressors, oil is used for lubrication, which can contaminate the compressed air. Install oil removal filters downstream of the compressor to remove any oil carryover from the compressed air. These filters typically use coalescing technology to separate and trap oil particles, ensuring clean air quality.

4. Condensate Management:

Effectively manage condensate, which is formed when moisture in the compressed air condenses as it cools. Install condensate drains and separators to remove and properly dispose of condensate. Improper condensate management can lead to water contamination in the compressed air system.

5. Regular Maintenance:

Perform regular maintenance tasks as recommended by the manufacturer, including oil changes, filter replacements, and inspections. Proper maintenance helps ensure that the compressor system operates efficiently and minimizes the risk of contaminants entering the compressed air.

6. Air Receiver Tank Maintenance:

If the screw compressor system includes an air receiver tank, regularly inspect and clean the tank to remove any accumulated debris or contaminants. Additionally, ensure that the tank’s drain valve is functioning correctly to remove any water or condensate from the tank.

7. Leak Detection and Repair:

Regularly inspect the compressed air system for leaks. Leaks not only waste energy but also allow contaminants from the surrounding environment to enter the system. Use appropriate leak detection methods, such as ultrasonic detectors or soapy water solutions, to identify and promptly repair any leaks.

8. Monitor and Control Operating Conditions:

Monitor and maintain proper operating conditions within the screw compressor system. This includes monitoring discharge pressure, temperature, and other relevant parameters to ensure they are within acceptable ranges. Implement appropriate control strategies, such as regulating compressor capacity or adjusting dryer settings, to optimize air quality while meeting the specific application requirements.

9. Training and Awareness:

Provide training to operators and maintenance personnel on the importance of air quality in a screw compressor system. Ensure they understand proper maintenance procedures, the significance of filtration, and how to identify and address potential air quality issues.

10. Compliance with Regulations:

Be aware of and comply with relevant regulations and standards governing air quality in your specific industry or application. This may include adherence to guidelines such as ISO 8573, which specifies air purity classes for different contaminants in compressed air systems.

By following these practices, you can maintain the air quality in a screw compressor system, ensuring clean, reliable, and high-quality compressed air for various applications.

air compressor

What Are the Maintenance Requirements for Screw Compressors?

Screw compressors require regular maintenance to ensure optimal performance, reliability, and longevity. Here’s a detailed overview of the maintenance requirements for screw compressors:

  • 1. Lubrication: Screw compressors rely on proper lubrication to reduce friction, minimize wear, and maintain efficient operation. Regular lubrication of the rotor bearings, seals, and other moving parts is essential. The type and frequency of lubrication may vary depending on the compressor’s design and manufacturer’s recommendations.
  • 2. Filter Replacement: Screw compressors have intake filters that prevent dust, debris, and contaminants from entering the compression chamber. These filters need to be inspected regularly and replaced or cleaned as necessary to ensure unrestricted airflow and prevent damage to the compressor components.
  • 3. Cooling System Maintenance: Screw compressors may have cooling systems, such as air or water coolers, to dissipate heat generated during compression. The cooling system should be inspected periodically, and any blockages or leaks should be addressed promptly to maintain optimal cooling efficiency.
  • 4. Inspection of Belts and Couplings: If the screw compressor is belt-driven or connected through couplings, regular inspection of belts, pulleys, and couplings is necessary. Worn or damaged belts should be replaced, and couplings should be checked for alignment and tightness to ensure smooth power transmission.
  • 5. Cleaning of Heat Exchangers: Heat exchangers in screw compressors, such as intercoolers and aftercoolers, can accumulate dirt, scale, and other deposits over time. Regular cleaning of these heat exchangers is important to maintain their heat transfer efficiency and prevent overheating of the compressed air or gas.
  • 6. Inspection of Seals and Gaskets: The seals and gaskets in a screw compressor play a critical role in maintaining proper compression and preventing air or gas leakage. Regular inspection of these components is necessary to detect any signs of wear, damage, or leakage. Faulty seals or gaskets should be replaced promptly to maintain the compressor’s efficiency.
  • 7. Regular Performance Testing: Periodic performance testing of screw compressors is recommended to assess their operating parameters, such as discharge pressure, flow rate, and power consumption. This helps identify any deviations from the expected performance and allows for adjustments or repairs as needed.

It’s important to note that the specific maintenance requirements for screw compressors may vary depending on the compressor’s design, manufacturer’s recommendations, operating conditions, and usage. Consulting the compressor’s manual and following the manufacturer’s guidelines is crucial for maintaining the compressor effectively and ensuring its reliable operation over time.

China Standard High Efficient and Stable Screw Type Compressor Industry Commercial Use Water Cooled Water   with Good qualityChina Standard High Efficient and Stable Screw Type Compressor Industry Commercial Use Water Cooled Water   with Good quality
editor by CX 2023-10-23

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