Tag Archives: air compressors compressor

China Best Sales Oil Free Screw Air Compressors of Series 11-55kw air compressor portable

Product Description

Product Presentatio

Compressor Type Max Working Pressure Capacity FAD Installed Motor Power Noise Level Weight Connection
bar(e) psi l/s m3/min kw dB(A) kg
OF11A 7.5  109.0  25.9  1.6  11 68 1142 G1”
8.5  123.0  22.6  1.4  11 68 1142 G1”
10.0  145.0  19.1  1.1  11 68 1142 G1”
OF15A 7.5  109.0  37.2  2.2  15 69 1150 G1”
8.5  123.0  34.8  2.1  15 69 1150 G1”
10.0  145.0  29.4  1.8  15 69 1150 G1”
OF18A 7.5  109.0  47.6  2.9  18 69 1170 G1”
8.5  123.0  45.3  2.7  18 69 1170 G1”
10.0  145.0  36.9  2.2  18 69 1170 G1”
OF22A 7.5  109.0  58.5  3.5  22 70 1181 G1”
8.5  123.0  52.7  3.2  22 70 1181 G1”
10.0  145.0  44.6  2.7  22 70 1181 G1”
OF30A/W 7.5  109.0  78.2  4.7  30 67 1458 G1 1/2”
8.5  123.0  73.3  4.4  30 67 1458 G1 1/2”
10.0  145.0  65.1  3.9  30 67 1458 G1 1/2”
OF37A/W 7.5  109.0  96.1  5.8  37 68 1460 G1 1/2”
8.5  123.0  91.6  5.5  37 68 1460 G1 1/2”
10.0  145.0  82.2  4.9  37 68 1460 G1 1/2”
OF45A/W 7.5  109.0  113.9  6.8  45 74 1465 G1 1/2”
8.5  123.0  108.5  6.5  45 74 1465 G1 1/2”
10.0  145.0  100.3  6.0  45 74 1465 G1 1/2”
OF55A/W 7.5  109.0  143.5  8.6  55 78 1723 G2”
8.5  123.0  138.6  8.3  55 78 1723 G2”
10.0  145.0  132.3  7.9  55 78 1723 G2”
Size L(mm) W(mm) H(mm)
1785 1571 1800
PS: The above air flow data was collected when the ambient temperature was 20ºC.

Oil-free Screw Air Compressors

ISO CLASS 0: Oil free certification
Oil-free air is suitable for a wide range of industries where air quality is critical to end products and production processes. Among them, pharmaceutical, hospital oxygen, electronics, filling, food and beverage processing production processes and environments, even the smallest amount of oil pollution will lead to the quality of the products produced and the qualification rate will be reduced, which will lead to a significant increase in the cost of enterprises.

 

Compression assembly parts drawing
1. Large flow intake valve
2, Low voltage host
3, High voltage host
4, Precision transmission gear box 5, High efficiency main motor

Large flow low noise centrifugal fan
Low power consumption;
Low running noise;
High air volume and high back pressure.

Oil-free rotary tooth compression rotor
Self-profile high-efficiency toothed rotor;
Fine special coating;
Can quickly reach the lowest energy consumption under no load.

 

Precision transmission gear box
Self-designed compact gear box;
High precision signal gear;

Sensor
PT1000 high precision temperature sensor;
The current type pressure sensor ensures more accurate data.

Electronic level sensing drain valve
Reduce compressed air emissions and waste, Improve; condensate drainage efficiency and extend compressor life.

Oil filter
High quality precision filter;
The lubricating oil is cleaner and longer.

Air filter
High quality precision filter;
Improved air filtration accuracy;
Less resistance for air to pass through;
Guaranteed air quality in the rear stage.

Built-in compression rotor purge system
Extended compression rotor life;
Protect the oil-free rotor from moisture corrosion during shutdown.

Oil mist separator
Active condensate gearbox oil mist;
Improve environmental pollution inside and outside the machine;
Small structure for easy maintenance.

Applicable industry

Pharmaceutical industry
100% oil-free air helps to prevent contamination during processing (e.g. fermentation, aeration, pharmaceutical production, hospital oxygen production, automated production lines).

Medical care
Preferred choice for hospitals, dental clinics, medical device manufacturing, laboratory or clinical work environments.

Electronic products industry
Small and medium-sized electronics factory precision circuit board production and electronic component patch, semiconductor factory integrated circuit packaging process.

The food and beverage industry
100% pure, clean, oil-free air for a variety of uses such as fermentation, packaging, conveying, aeration, filling production and capping of alcoholic and beverage products, cleaning, instrument air.
 

 

Company Profile

HangZhou Hylein Energy & Environmental Technology Co., Ltd. is located in HangZhou, Pearl River Delta, known as China’s compressor production base, is a professional engaged in all kinds of screw air compressor, nitrogen machine, oxygen generator, vacuum pump, magnetic suspension compressor R & D, production and sales of manufacturing enterprises, with standard production assembly line, the introduction of Europe and North America mature and experienced technology, Focus on providing a full range of services for various industries.
We strictly follow the IS09001 quality system standards and related industry standards, and throughout the product design, procurement, manufacturing, inspection, sales and service of the entire process, we always adhere to the global procurement strategy to ensure the superior performance of each air compressor, we pay attention to the development of new products, the latest energy-saving products are providing quality services for the global industrial energy-saving cause.
In the ZheJiang -ZheJiang Railway oxygen supply system air compressor project, we overcome high altitude, ultra-low temperature, ultra-high temperature, huge dust, frequent switching power supply and other problems.

After-sales Service

Equipment support High efficiency and energy saving equipment since the start of normal commissioning, to ensure the normal operation of the equipment.

Service scheme Monthly, quarterly regular arrangement of personnel to the user phone or on-site equipment operation inspection, testing work, timely understanding of unit operation dynamics, effective answer to user equipment operation questions, and do the corresponding need to improve maintenance, maintenance, to ensure the long-term effective work of the equipment, while providing service reports every time.

Technical service As long as the user needs equipment and technical help and consultation, the company will accurately reply within 2 hours, and provide the relevant technical information.

Service team We have a CHINAMFG theoretical knowledge, practical ability of strong service team and high-quality management team.

Corresponding time Our company will respond within 2 hours after receiving the notification of the failure of the user’s equipment, provide the fastest solution, and arrange technicians to arrive at the scene as soon as necessary.

Warranty commitment High efficiency and energy saving equipment since the start of normal commissioning, the whole machine warranty for 1 year.

FAQ

 

Q1: What’s your delivery time?

O: It takes about 15 days, if there is any urgent order, please contact us.

 

Q2: How long is your air compressor warranty?

O: One year for the whole machine when the compressor leave our factory.

 

Q3: How about your after-sales service?

O:1. Provide customers with installation and commissioning online instructions.

    2. Well-trained engineers available to overseas service

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Installation Type: Stationary Type
Type: Single Screw Compressor
Specification: 11-55kw
Customization:
Available

|

air compressor

What Is the Lifespan of a Typical Screw Compressor?

The lifespan of a typical screw compressor can vary depending on several factors, including the quality of the equipment, maintenance practices, operating conditions, and usage patterns. Here’s a detailed explanation:

The lifespan of a screw compressor is typically measured in operating hours, which refers to the cumulative hours the compressor has been in operation. While it’s challenging to provide an exact lifespan, as it can vary significantly, screw compressors are generally designed to have a long service life, often ranging from 20,000 to 100,000 operating hours.

Several factors can influence the lifespan of a screw compressor:

  • 1. Quality of Construction: The quality of construction and materials used in the compressor’s manufacturing plays a crucial role in its lifespan. Compressors built with high-quality components and robust construction tend to have a longer service life compared to those with lower-quality materials.
  • 2. Maintenance Practices: Regular and proper maintenance is essential to extend the lifespan of a screw compressor. Following the manufacturer’s recommended maintenance schedule, including tasks such as oil changes, filter replacements, and inspection of critical components, helps ensure optimal performance and reliability. Neglecting maintenance can lead to premature wear and potential breakdowns.
  • 3. Operating Conditions: The operating conditions in which the compressor operates can impact its lifespan. Factors such as temperature, humidity, and the presence of contaminants in the ambient air can affect the compressor’s performance and longevity. Compressors operated in clean, well-ventilated environments with controlled temperature and humidity conditions tend to have longer lifespans.
  • 4. Load and Usage Patterns: The load and usage patterns of the compressor also influence its lifespan. Compressors operated at or near their maximum capacity for prolonged periods may experience higher wear and tear compared to those operated within their recommended operating range. Compressors subjected to frequent start-stop cycles or continuous operation may have different lifespans based on the stress placed on their components.
  • 5. Maintenance and Repairs: The response to maintenance and repair needs can impact the compressor’s lifespan. Timely addressing of maintenance issues and prompt repairs when faults or malfunctions occur can prevent further damage and help prolong the compressor’s lifespan.
  • 6. Manufacturer and Design: The reputation and expertise of the manufacturer play a role in determining the compressor’s lifespan. Established manufacturers with a track record of producing reliable and durable equipment often design their compressors to have longer lifespans. It’s advisable to choose compressors from reputable manufacturers known for their quality and reliability.

It’s important to note that while a screw compressor may have a designed lifespan, it doesn’t necessarily mean it will fail immediately after reaching that threshold. With proper maintenance and care, compressors can often exceed their expected lifespan. On the other hand, neglecting maintenance or subjecting the compressor to harsh operating conditions can shorten its lifespan.

Regular monitoring of the compressor’s performance, including parameters such as discharge temperature, vibration levels, and energy consumption, can help identify any potential issues and take corrective actions to maintain the compressor’s reliability and extend its lifespan.

In summary, the lifespan of a typical screw compressor can range from 20,000 to 100,000 operating hours, depending on factors such as the quality of construction, maintenance practices, operating conditions, usage patterns, and manufacturer reputation. Adhering to proper maintenance practices, operating the compressor within its recommended parameters, and choosing a reputable manufacturer can help ensure a longer lifespan for the screw compressor.

air compressor

Can Screw Compressors Be Used for Refrigeration?

Yes, screw compressors can be used for refrigeration applications. Here’s a detailed explanation:

Screw compressors are versatile and widely used in various industrial applications, including refrigeration. They are known for their efficiency, reliability, and ability to handle high-capacity refrigeration systems. Screw compressors work by compressing refrigerant gas, increasing its pressure and temperature, and then transferring the heat to the surrounding environment.

Here are some key points regarding the use of screw compressors in refrigeration:

1. Industrial Refrigeration Systems:

Screw compressors are commonly employed in large-scale industrial refrigeration systems, such as those used in cold storage facilities, food processing plants, beverage production, and HVAC systems for commercial buildings. These systems require high cooling capacities and continuous operation, making screw compressors an ideal choice.

2. Positive Displacement Compressors:

Screw compressors belong to the category of positive displacement compressors. They use two interlocking helical rotors (screws) to trap and compress the refrigerant gas. This design ensures a continuous flow of refrigerant and allows for efficient compression over a wide range of operating conditions.

3. Oil-Injected and Oil-Free Types:

Screw compressors can be either oil-injected or oil-free. Oil-injected screw compressors use oil for lubrication and cooling, which helps reduce friction and extend the compressor’s lifespan. In contrast, oil-free screw compressors use specialized coatings and materials to eliminate the need for oil, making them suitable for applications where oil contamination is a concern, such as in the pharmaceutical or food industries.

4. Multi-Stage Compression:

In refrigeration applications, screw compressors are often used in multi-stage configurations to achieve higher pressure ratios and improve overall system efficiency. Multi-stage compression involves compressing the refrigerant gas in multiple stages, typically with intermediate cooling between each stage, to reduce the work required for compression and enhance system performance.

5. Variable Speed Control:

Screw compressors can be equipped with variable speed drives (VSD) that allow for precise control of the compressor’s rotational speed. VSD technology enables the compressor to adjust its capacity according to the refrigeration load, resulting in energy savings and improved system performance.

6. System Integration:

Screw compressors are often integrated into complex refrigeration systems, working in tandem with other components such as condensers, evaporators, expansion valves, and control systems. This integration ensures efficient heat transfer, proper refrigerant flow, and effective temperature control.

It’s important to note that the selection of a screw compressor for refrigeration applications should consider factors such as cooling capacity requirements, operating conditions, refrigerant type, system configuration, and specific industry regulations.

In summary, screw compressors are well-suited for refrigeration applications, especially in industrial settings. Their efficiency, reliability, and capacity make them a popular choice for large-scale refrigeration systems. Whether in cold storage facilities, food processing plants, or HVAC systems, screw compressors play a crucial role in maintaining optimal temperatures and preserving perishable goods.

air compressor

What Is the Efficiency of Screw Compressors?

The efficiency of screw compressors can vary depending on various factors, including the design, operating conditions, and maintenance. Here’s a detailed explanation of the efficiency of screw compressors:

1. Isothermal Efficiency:

Isothermal efficiency refers to the ideal efficiency of a compressor operating under isothermal conditions. In reality, screw compressors experience temperature rise during compression, and therefore, they do not achieve isothermal efficiency. The compression process in screw compressors is considered to be relatively close to isothermal compared to other compressor types, such as reciprocating compressors. This is due to the continuous and smooth flow of air or gas through the compression chamber, which helps in minimizing temperature differences.

2. Adiabatic Efficiency:

Adiabatic efficiency refers to the actual efficiency of a compressor, taking into account the heat generated during compression. Screw compressors typically have higher adiabatic efficiency compared to reciprocating compressors. The helical design of the rotors and the presence of intermeshing lobes allow for efficient compression with minimal energy loss. The adiabatic efficiency of a screw compressor can be influenced by factors such as the compression ratio, rotational speed, and discharge pressure.

3. Overall Efficiency:

The overall efficiency of a screw compressor takes into account various factors, including mechanical losses, power consumption, and auxiliary power requirements. Mechanical losses can occur due to friction between the rotors, bearings, and other moving parts. Well-maintained screw compressors with properly lubricated components and well-aligned rotors can minimize mechanical losses and improve overall efficiency. Power consumption is another factor affecting efficiency, and it can vary depending on the size, design, and operating conditions of the compressor.

4. Energy Efficiency:

Energy efficiency is an important aspect of screw compressors. It relates to the ability of the compressor to convert electrical energy into compressed air with minimal energy waste. Energy-efficient screw compressors are designed to optimize the compression process, reduce power consumption, and maximize output for a given input. Variable Speed Drive (VSD) screw compressors, for example, can adjust the rotational speed to match the compressed air demand, resulting in improved energy efficiency and significant energy savings.

It’s important to note that the efficiency of screw compressors can vary depending on the specific model, design features, and operating conditions. Regular maintenance, including proper lubrication, cleaning, and component inspection, is crucial for maintaining high efficiency levels. Additionally, selecting the right size and type of screw compressor for the intended application is essential to achieve optimal efficiency and performance.

In summary, screw compressors are known for their relatively high efficiency compared to other compressor types. While they may not achieve perfect isothermal efficiency, their adiabatic efficiency, overall efficiency, and energy efficiency make them suitable for a wide range of industrial applications.

China Best Sales Oil Free Screw Air Compressors of Series 11-55kw   air compressor portableChina Best Sales Oil Free Screw Air Compressors of Series 11-55kw   air compressor portable
editor by CX 2024-05-14

China factory High Pressure Air Compressors Screw 21bar Portable Screw Air Compressors Manufacturer best air compressor

Product Description

High Pressure Screw Air Compressors 21bar Portable Screw Air Compressors Manufacturer
This series primarily used with construction and mining ,bolting rig, various hand held drill machines, drifters, blasting equipment and various air source requirement.


Product Description

SANROCK SCREW AIR COMPRESSOR QSDS750LG-21Y

Compressor

Pressure (bar)

21

Air consumption (m³/min)

21

Lubricating oil capacity(L)

35

Dual transformation

Single

Engine

brand

Yuchai

Model

YC6A260-H300

Power (kw)

191

Max. working speed/ idle speed (rpm)

1900/1300

Cylinder No.

6

Emission standard

Stage III

Fuel tank capacity (L)

340

Unit

Exhaust port specifications * Quantity

G1 1/2*1 & G3/4*1

Wheel specifications * Quantity

215-75R16C/4

Noise[Db(A)]

82±3

Dimension (mm)

4450*2120*2142

Weight (kg)

2800

     

Features:
1.Automatic control and protection system.
2.Error free capacity control.
3.Deluxe microcomputer florescence control panel.
4.All weather models for high altitude operations.
5.High quality filtration system with safety filters.
6.The host has higher efficiency, better reliability and longer life.
7.The diesel engine has strong power and low fuel consumption.
8.The air volume control system is simple and reliable, saving diesel.
9.Multi-stage air filter, suitable for dusty working enviro
10.Easy to move, it can still move flexibly in harsh terrain conditions.

Company Profile

 

Certifications

 

Packaging & Shipping

 

FAQ

1.what can you buy from us?
DTH drilling rig,core drilling rig,highway pile driver,solar pile driver ,anchor pile driver
,rotary drill rig ,underground jumbo drill rig ,screw air compressor,DTH hammer,drill rod,
piston air compressor,pneumatic rock drill ,drill bit,tricone bit ,spare parts.

2.How can I make payment?
A:You can pay by credit card, TT, Western Union, LC etc.

3. How is the shipment? How long dose it take?
A: For large quantity or heavy products, we ship by sea shipping or land shipping. Shipping efficiency depends on country and city you want to ship to. For small and delicate products, we ship by DHL, UPS, Fedex or TNT.You can also appoint shipping method you like before we ship.

4.How is your quality control?
A: We have our own experienced QC.There will be strict inspection and testing for every order before shipping out.

 

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After-sales Service: Online Technical Services
Warranty: 1 Year
Lubrication Style: Lubricated

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Is the Lifespan of a Typical Screw Compressor?

The lifespan of a typical screw compressor can vary depending on several factors, including the quality of the equipment, maintenance practices, operating conditions, and usage patterns. Here’s a detailed explanation:

The lifespan of a screw compressor is typically measured in operating hours, which refers to the cumulative hours the compressor has been in operation. While it’s challenging to provide an exact lifespan, as it can vary significantly, screw compressors are generally designed to have a long service life, often ranging from 20,000 to 100,000 operating hours.

Several factors can influence the lifespan of a screw compressor:

  • 1. Quality of Construction: The quality of construction and materials used in the compressor’s manufacturing plays a crucial role in its lifespan. Compressors built with high-quality components and robust construction tend to have a longer service life compared to those with lower-quality materials.
  • 2. Maintenance Practices: Regular and proper maintenance is essential to extend the lifespan of a screw compressor. Following the manufacturer’s recommended maintenance schedule, including tasks such as oil changes, filter replacements, and inspection of critical components, helps ensure optimal performance and reliability. Neglecting maintenance can lead to premature wear and potential breakdowns.
  • 3. Operating Conditions: The operating conditions in which the compressor operates can impact its lifespan. Factors such as temperature, humidity, and the presence of contaminants in the ambient air can affect the compressor’s performance and longevity. Compressors operated in clean, well-ventilated environments with controlled temperature and humidity conditions tend to have longer lifespans.
  • 4. Load and Usage Patterns: The load and usage patterns of the compressor also influence its lifespan. Compressors operated at or near their maximum capacity for prolonged periods may experience higher wear and tear compared to those operated within their recommended operating range. Compressors subjected to frequent start-stop cycles or continuous operation may have different lifespans based on the stress placed on their components.
  • 5. Maintenance and Repairs: The response to maintenance and repair needs can impact the compressor’s lifespan. Timely addressing of maintenance issues and prompt repairs when faults or malfunctions occur can prevent further damage and help prolong the compressor’s lifespan.
  • 6. Manufacturer and Design: The reputation and expertise of the manufacturer play a role in determining the compressor’s lifespan. Established manufacturers with a track record of producing reliable and durable equipment often design their compressors to have longer lifespans. It’s advisable to choose compressors from reputable manufacturers known for their quality and reliability.

It’s important to note that while a screw compressor may have a designed lifespan, it doesn’t necessarily mean it will fail immediately after reaching that threshold. With proper maintenance and care, compressors can often exceed their expected lifespan. On the other hand, neglecting maintenance or subjecting the compressor to harsh operating conditions can shorten its lifespan.

Regular monitoring of the compressor’s performance, including parameters such as discharge temperature, vibration levels, and energy consumption, can help identify any potential issues and take corrective actions to maintain the compressor’s reliability and extend its lifespan.

In summary, the lifespan of a typical screw compressor can range from 20,000 to 100,000 operating hours, depending on factors such as the quality of construction, maintenance practices, operating conditions, usage patterns, and manufacturer reputation. Adhering to proper maintenance practices, operating the compressor within its recommended parameters, and choosing a reputable manufacturer can help ensure a longer lifespan for the screw compressor.

air compressor

Can Screw Compressors Be Used for Medical Air Supply?

Yes, screw compressors can be used for medical air supply. Here’s a detailed explanation:

Screw compressors are commonly employed in various applications, including medical air supply systems. Medical air is a critical utility in healthcare facilities, used for various purposes such as respiratory therapy, anesthesia, and surgical tools. Here are some key points to consider:

1. Reliability and Efficiency:

Screw compressors are known for their reliability and efficiency. They can provide a continuous and reliable source of compressed air, ensuring a stable supply for medical applications. The rotary screw design allows for smooth and efficient compression, minimizing energy consumption and maximizing system performance.

2. Oil-Free Operation:

In medical applications, it is crucial to ensure the purity of the compressed air. Screw compressors can be designed and certified to provide oil-free air, eliminating the risk of oil contamination in the medical air supply. Oil-free screw compressors incorporate specialized sealing systems and filtration to prevent oil carryover, making them suitable for medical air applications.

3. Air Quality Standards:

Medical air must meet specific air quality standards to ensure patient safety and treatment effectiveness. Standards such as the European Pharmacopoeia (Ph. Eur.) or the United States Pharmacopeia (USP) define the required purity levels for medical air, including limits on particulate matter, moisture content, and microbial contamination. Screw compressors can be equipped with appropriate filtration and purification systems to meet these standards.

4. Integrated Drying and Filtration:

Some screw compressors designed for medical air applications incorporate integrated drying and filtration systems. These systems remove moisture and contaminants from the compressed air, ensuring it meets the required quality standards. Integrated drying systems can include refrigerated dryers, desiccant dryers, or membrane dryers, depending on the specific needs of the medical air supply system.

5. Redundancy and Backup Systems:

Medical air supply systems often require a high level of reliability and continuity. Screw compressors can be configured with redundancy and backup systems to ensure uninterrupted supply. Multiple compressors can be installed in parallel, with automatic switching mechanisms to maintain supply in case of a compressor failure or maintenance activities.

6. Monitoring and Alarms:

Modern screw compressors used in medical air supply systems often feature advanced monitoring capabilities. They can continuously monitor and record key parameters such as pressure, temperature, and system performance. Alarms and alerts can be configured to notify operators or maintenance personnel in case of abnormal conditions or potential issues with the compressor.

7. Compliance with Standards and Regulations:

When using screw compressors for medical air supply, it is essential to comply with relevant standards and regulations. These may include medical device regulations, electrical safety standards, and guidelines specific to medical gas systems. Compliance ensures that the medical air supply system meets the necessary safety and quality requirements.

In summary, screw compressors can be used for medical air supply, providing reliable and efficient compressed air for various medical applications. With their reliability, oil-free operation, adherence to air quality standards, integrated drying and filtration capabilities, and the ability to incorporate redundancy and monitoring features, screw compressors are well-suited for medical air supply systems in healthcare facilities.

air compressor

Can Screw Compressors Be Used in Industrial Applications?

Yes, screw compressors are widely used in industrial applications and are well-suited for various industrial processes. Here’s a detailed explanation:

1. Manufacturing and Assembly:

Screw compressors find extensive use in manufacturing and assembly processes. They provide a reliable source of compressed air for powering pneumatic tools, such as drills, impact wrenches, and spray guns. Compressed air is also used for operating pneumatic cylinders and valves, facilitating automation and control in industrial production lines.

2. Industrial Automation:

In industrial automation systems, screw compressors play a crucial role in providing compressed air for actuating control valves, operating robotic arms, and powering pneumatic actuators. The continuous and reliable supply of compressed air from screw compressors ensures the smooth operation of automated machinery and equipment.

3. HVAC Systems:

Screw compressors are commonly used in large-scale heating, ventilation, and air conditioning (HVAC) systems. They are employed in chillers, which cool water or air for air conditioning and refrigeration purposes. Screw compressors in HVAC systems offer high energy efficiency, making them cost-effective and environmentally friendly options for large commercial and industrial buildings.

4. Food and Beverage Industry:

The food and beverage industry relies on screw compressors for various applications. They are used for providing compressed air in food processing and packaging operations, such as pneumatic conveying, filling, labeling, and sealing. Screw compressors used in this industry are often of the oil-free type to ensure air purity and prevent contamination of food products.

5. Pharmaceuticals and Healthcare:

In the pharmaceutical and healthcare sectors, screw compressors are vital for critical applications. They provide clean and oil-free compressed air required for pharmaceutical manufacturing processes, including tablet coating, fermentation, lyophilization, and cleanroom operations. Screw compressors with strict air quality standards, such as oil-free and contaminant-free options, are commonly used in these industries.

6. Energy and Power Generation:

Screw compressors play a significant role in energy and power generation facilities. They are used for processes such as gas compression, pneumatic conveying of coal and biomass, and control air supply in power plants. Screw compressors in these applications are designed to handle high pressures and large volumes of gas.

7. Mining and Construction:

In mining and construction industries, screw compressors are employed for various tasks. They power pneumatic tools and equipment used in drilling, rock blasting, material handling, and construction activities. Screw compressors are valued for their reliability, continuous operation, and ability to withstand harsh operating conditions.

8. Oil and Gas Industry:

The oil and gas industry extensively uses screw compressors for gas compression and processing. Screw compressors are employed in natural gas pipelines, gas processing plants, and refineries. They handle the compression of gases, such as natural gas, hydrogen, and process gases, ensuring efficient transportation and refining operations.

These are just a few examples of the industrial applications where screw compressors are commonly used. Their high efficiency, continuous operation, compact design, and capacity flexibility make them well-suited for a wide range of industrial processes and systems.

China factory High Pressure Air Compressors Screw 21bar Portable Screw Air Compressors Manufacturer   best air compressorChina factory High Pressure Air Compressors Screw 21bar Portable Screw Air Compressors Manufacturer   best air compressor
editor by CX 2024-05-09

China best 145psi Stationary Oil-Injected Rotary Screw Air Compressors Compressor supplier

Product Description

 

ZIQI CHINAMFG Screw Air Compressor Advantages:

A.80% components of CHINAMFG Compressor adopt global well known reliable brand to make sure the air compressor with high quality,durable,energy saving:
1.Core part:Germany GHH RAND screw air end ;
2.Motor:adopt Brazil WEG brand,the second biggest motor manufacturer in the world,IE4 energy saving standard 3 phase induction motor,IP55 protection;
3.Italian EURE oil air vessel ,the lead pressure vessel manufacturer in the world;
4.Italian Manuli oil tube ;
5.French Schneider electric system;
6.Sweden CHINAMFG bearings

Energy saving:
The air compressor equiped the frequency inverter,to make the air compressor with variable speed drive [VSD].The principle of VSD is to adjust the motor rotation speed automatically according to the actual air consumption. The reduced system pressure decreases the total energy consumption of the whole system, which can reduce energy costs by 35% or more.

Technical Parameter

Model Air pressure Max air displacement Motor power transmission dimension Weight Noise Outlet
cooling type
mpa bar(e) psi(g) m3/min cfm hp kw belt drive
&
air cooling
L(mm) W(mm) H(mm) Kgs dB(A) mm
GA-3.7A 0.7 7 102 0.55 19 5 3.7 680 660 780 220 60±2 20
0.8 8 116 0.45 16
1 10 145 0.35 12
GA-5.5A 0.7 7 102 0.8 28 7 5.5 680 660 780 230 61±2 20
0.8 8 116 0.7 25
1 10 145 0.6 21
1.3 13 189 0.5 18
GAS-7.5A VFC 0.7 7 102 1.3 46 10 7.5 950 650 915 270 62±2 20
0.8 8 116 1.2 42
1 10 145 1.1 39
1.3 13 189 0.9 32
GAS-11A VFC 0.7 7 102 1.8 64 15 11 950 650 915 280 63±2 20
0.8 8 116 1.7 60
1 10 145 1.5 53
1.3 13 189 1.2 42
GAS-15A VFC 0.7 7 102 2.7 95 20 15 1260 850 1220 540 66±2 25
0.8 8 116 2.5 88
1 10 145 2.3 81
1.3 13 189 2 71
GAS-18.5A VFC 0.7 7 102 3.2 113 25 18.5 1260 850 1220 550 67±2 25
0.8 8 116 3 106
1 10 145 2.8 99
1.3 13 189 2.4 85
GAS-22A VFC 0.7 7 102 3.8 134 30 22 1260 850 1220 560 67±2 25
0.8 8 116 3.6 127
1 10 145 3.2 113
1.3 13 189 2.8 99
GAS-30A VFC 0.7 7 102 5.7 201 40 30 1500 970 1375 780 67±2 40
0.8 8 116 5.5 194
1 10 145 5 177
1.3 13 189 4.5 159
GAS-37A VFC 0.7 7 102 6.8 240 50 37 1500 970 1375 800 68±2 40
0.8 8 116 6.31 222
1 10 145 5.7 201
1.3 13 189 5 177
GAS-45A VFC 0.7 7 102 7.9 279 60 45 1500 970 1375 820 69±2 40
0.8 8 116 7.4 261
1 10 145 6.9 244
1.3 13 189 6.1 215
GAS-55A VFC 0.7 7 102 10.9 385 75 55 direct drive &air cooling or water cooling 2150 1326 1766 1550 69±2 50
0.8 8 116 10.4 367
1 10 145 9.4 332
1.3 13 189 8.6 304
GAS-75A VFC 0.7 7 102 14.5 512 100 75 2150 1326 1766 1600 70±2 50
0.8 8 116 13.8 487
1 10 145 12.6 445
1.3 13 189 11.2 395
GAS-90A VFC 0.7 7 102 17 600 120 90 2545 1450 1900 2500 75±2 65
0.8 8 116 16.5 583
1 10 145 15.2 537
1.3 13 189 14 494

*For other requirements,please contact the salesman.

Company Information

Packaging & Shipping

FAQ

 

Are you manufacturer?
ZIQI: Yes,we are professional air compressor manufacturer over 10 years and our factory located in ZheJiang .
How long is your air compressor warranty?
ZIQI: For 1 year.
Do you provide After- sales service parts?
ZIQI: Of course, We could provide easy- consumable spares.
How long could your air compressor be used?
ZIQI: Generally, more than 10 years.
How about your price?
ZIQI: Based on high quality, Our price is very competitive in this market all over the world.
How about your customer service?
ZIQI: For email, we could reply our customers’ emails within 2 hours.
Do you support OEM?
ZIQI: YES, and we also provide multiple models to select.

How to get quicker quotation?

When you send us inquiry, please confirm below information at the same time:
* What is the air displacement (m3/min,cfm/min)?
* What is the air pressure (mpa,bar,psi)?
* What is the voltage in your factory (v/p/Hz)?
* It is ok if you need air tank, air dryer and filters.
This information is helpful for us to check suitable equipment solution and quotation quickly.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Support
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

Can Gas Air Compressors Be Used in Construction Projects?

Gas air compressors are widely used in construction projects due to their portability, versatility, and ability to provide the necessary compressed air for various applications. They are an essential tool in the construction industry, enabling the efficient and effective operation of pneumatic tools and equipment. Here’s a detailed explanation of how gas air compressors are used in construction projects:

1. Powering Pneumatic Tools:

Gas air compressors are commonly used to power a wide range of pneumatic tools on construction sites. These tools include jackhammers, nail guns, impact wrenches, concrete breakers, air drills, sanders, grinders, and paint sprayers. The compressed air generated by the gas air compressor provides the necessary force and power for efficient operation of these tools, enabling tasks such as concrete demolition, fastening, surface preparation, and finishing.

2. Air Blow and Cleaning Operations:

In construction projects, there is often a need to clean debris, dust, and dirt from work areas, equipment, and surfaces. Gas air compressors are used to generate high-pressure air for air blow and cleaning operations. This helps maintain cleanliness, remove loose materials, and prepare surfaces for further work, such as painting or coating.

3. Operating Pneumatic Systems:

Gas air compressors are employed to operate various pneumatic systems in construction projects. These systems include pneumatic control devices, pneumatic cylinders, and pneumatic actuators. Compressed air from the gas air compressor is used to control the movement of equipment, such as gates, doors, and barriers, as well as to operate pneumatic lifts, hoists, and other lifting mechanisms.

4. Concrete Spraying and Shotcreting:

Gas air compressors are utilized in concrete spraying and shotcreting applications. Compressed air is used to propel the concrete mixture through a nozzle at high velocity, ensuring proper adhesion and distribution on surfaces. This technique is commonly employed in applications such as tunnel construction, slope stabilization, and repair of concrete structures.

5. Sandblasting and Surface Preparation:

In construction projects that require surface preparation, such as removing old paint, rust, or coatings, gas air compressors are often used in conjunction with sandblasting equipment. Compressed air powers the sandblasting process, propelling abrasive materials such as sand or grit onto the surface to achieve effective cleaning and preparation before applying new coatings or finishes.

6. Tire Inflation and Equipment Maintenance:

Gas air compressors are utilized for tire inflation and equipment maintenance on construction sites. They provide compressed air for inflating and maintaining proper tire pressure in construction vehicles and equipment. Additionally, gas air compressors are used for general equipment maintenance, such as cleaning, lubrication, and powering pneumatic tools for repair and maintenance tasks.

7. Portable and Remote Operations:

Gas air compressors are particularly beneficial in construction projects where electricity may not be readily available or feasible. Portable gas air compressors provide the flexibility to operate in remote locations, allowing construction crews to utilize pneumatic tools and equipment without relying on a fixed power source.

Gas air compressors are an integral part of construction projects, facilitating a wide range of tasks and enhancing productivity. Their ability to power pneumatic tools, operate pneumatic systems, and provide compressed air for various applications makes them essential equipment in the construction industry.

air compressor

What Is the Impact of Altitude on Gas Air Compressor Performance?

Altitude can have a significant impact on the performance of gas air compressors. Here’s a detailed explanation:

1. Decreased Air Density:

As altitude increases, the air density decreases. This reduction in air density affects the performance of gas air compressors, primarily because compressors rely on the intake of ambient air to generate compressed air. With lower air density at higher altitudes, the compressor’s ability to draw in a sufficient volume of air is reduced.

2. Reduced Compressor Output:

The decrease in air density directly affects the compressor’s output. Gas air compressors may experience a decrease in their maximum airflow and pressure capabilities at higher altitudes. This reduction in output can impact the compressor’s efficiency and its ability to deliver the required compressed air for various applications.

3. Increased Compressor Workload:

At higher altitudes, gas air compressors need to work harder to maintain the desired level of compressed air output. The reduced air density means the compressor must compress a larger volume of air to achieve the same pressure as it would at lower altitudes. This increased workload can lead to higher energy consumption, increased wear and tear on the compressor components, and potentially decreased overall performance and lifespan.

4. Engine Power Loss:

If the gas air compressor is powered by an internal combustion engine (such as gasoline or diesel), altitude can also impact the engine’s performance. As the air density decreases, the engine may experience a power loss due to reduced oxygen availability for combustion. This can result in reduced engine horsepower and torque, affecting the compressor’s ability to generate compressed air.

5. Considerations for Proper Sizing:

When selecting a gas air compressor for use at higher altitudes, it is crucial to consider the specific altitude conditions and adjust the compressor’s size and capacity accordingly. Choosing a compressor with a higher airflow and pressure rating than required at sea level can help compensate for the reduced performance at higher altitudes.

6. Maintenance and Adjustments:

Regular maintenance and adjustments are necessary to optimize the performance of gas air compressors operating at higher altitudes. This includes monitoring and adjusting the compressor’s intake systems, fuel-to-air ratio, and ignition timing to account for the reduced air density and maintain proper combustion efficiency.

In summary, altitude has a notable impact on the performance of gas air compressors. The decrease in air density at higher altitudes leads to reduced compressor output, increased compressor workload, potential engine power loss, and considerations for proper sizing and maintenance. Understanding these effects is crucial for selecting and operating gas air compressors effectively in various altitude conditions.

air compressor

Can Gas Air Compressors Be Used in Remote Locations?

Yes, gas air compressors are well-suited for use in remote locations where access to electricity may be limited or unavailable. Their portability and reliance on gas engines make them an ideal choice for providing a reliable source of compressed air in such environments. Here’s a detailed explanation of how gas air compressors can be used in remote locations:

1. Independence from Electrical Grid:

Gas air compressors do not require a direct connection to the electrical grid, unlike electric air compressors. This independence from the electrical grid allows gas air compressors to be used in remote locations, such as wilderness areas, remote job sites, or off-grid locations, where it may be impractical or cost-prohibitive to establish electrical infrastructure.

2. Mobility and Portability:

Gas air compressors are designed to be portable and easy to transport. They are often equipped with handles, wheels, or trailers, making them suitable for remote locations. The gas engine powering the compressor provides mobility, allowing the compressor to be moved to different areas within the remote location as needed.

3. Fuel Versatility:

Gas air compressors can be fueled by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This fuel versatility ensures that gas air compressors can adapt to the available fuel sources in remote locations. For example, if gasoline or diesel is readily available, the gas air compressor can be fueled with these fuels. Similarly, if natural gas or propane is accessible, the compressor can be configured to run on these gases.

4. On-Site Power Generation:

In remote locations where electricity is limited, gas air compressors can serve as on-site power generators. They can power not only the compressor itself but also other equipment or tools that require electricity for operation. This versatility makes gas air compressors useful for a wide range of applications in remote locations, such as powering lights, tools, communication devices, or small appliances.

5. Off-Grid Operations:

Gas air compressors enable off-grid operations, allowing tasks and activities to be carried out in remote locations without relying on external power sources. This is particularly valuable in industries such as mining, oil and gas exploration, forestry, or construction, where operations may take place in remote and isolated areas. Gas air compressors provide the necessary compressed air for pneumatic tools, drilling equipment, and other machinery required for these operations.

6. Emergency Preparedness:

Gas air compressors are also beneficial for emergency preparedness in remote locations. In situations where natural disasters or emergencies disrupt the power supply, gas air compressors can provide a reliable source of compressed air for essential equipment and systems. They can power emergency lighting, communication devices, medical equipment, or backup generators, ensuring operational continuity in critical situations.

7. Adaptability to Challenging Environments:

Gas air compressors are designed to withstand various environmental conditions, including extreme temperatures, humidity, dust, and vibrations. This adaptability to challenging environments makes them suitable for use in remote locations, where environmental conditions may be harsh or unpredictable.

Overall, gas air compressors can be effectively used in remote locations due to their independence from the electrical grid, mobility, fuel versatility, on-site power generation capabilities, suitability for off-grid operations, emergency preparedness, and adaptability to challenging environments. These compressors provide a reliable source of compressed air, enabling a wide range of applications in remote settings.

China best 145psi Stationary Oil-Injected Rotary Screw Air Compressors Compressor   supplier China best 145psi Stationary Oil-Injected Rotary Screw Air Compressors Compressor   supplier
editor by CX 2024-05-07

China factory CHINAMFG Industrial Air Compressor Permanent Magnet Variable Frequency Screw Compressors air compressor lowes

Product Description

SANROCK Industrial Air Compressor Permanent Magnet Variable Frequency Screw Compressors

Industrial air compressor small size, reasonable layout, convenient maintenance and use, suitable for direct use on the production site, and small floor area.

Comparing to normal variable speed motor, the permanent magnet synchronous motor performs with even better energy efficiency. Especially in the low-speed condition, it can still maintain a high motor efficiency. 1.New design, new structure, stable quality,it has good heat dissipation .
2.Comprehensive upgrade of the manufacturing process, high-cost performance,good noise reduction and mute effect and long life.
3.Permanent magnet variable frequency motor, which is highly efficient and energy-saving.

Product Description

Model Air pressure Mpa F.A.D m³/min Rated power KW Noise                           dB Drive method Start method Outlet valve
SR-VF7.5 0.8 1.1 7.5 ≤76 Direct Frequency conversion start R1/2
1 1
13 0.8
1.6 0.5
SR-VF11 0.8 18 11 R3/4
1 1.6
1 1.3
1.6 0.7
SR-VF15 0.8 2.3 15
1 2.1
1 1.7
1.6 1.2
SR-VF22 0.8 3.6 22 ≤80 R1
1 3.2
1 2.3
1.6 2.0
SR-VF30 0.8 5.0 30 R1 1/2
1 3.5
1 3.3
1.6 2.6
SR-VF37 0.8 6.1 37
1 4.8
1.3 4.5
1.6 3.1
SR-VF45 0.8 7.5 45 ≤85
1 6.2
1 6.0
1.6 4.5
SR-VF55 0.8 9.25 55 R2
1 7.3
1 7
1.6 5.4
SR-VF75 0.8 12 75
1 9.2
1 8.9
1.6 6.8
SR-VF90 0.8 16 90 ≤95
1 12.5
1 12
1.6 8.6
SR-VF110 0.8 20 110 R2 1/2
1 18.5
1.3 15.8
16 11.5
SR-VF132 0.8 23 132
1 21.5
13 15
1.6 14
SR-VF160 0.8 28 160 ≤90 DN65
1 22
13 21
1.6 19
SR-VF185 0.8 30 185
1 27
13 22
1.6 21
SR-VF200 0.8 32 200 ≤95 DN80
1 29
13 27
1.6 21
SR-VF220 0.8 38 220
1 30
13 29
16 21
SR-VF250 0.8 43 250
1 39.5
1.3 31
16 28

Adopt a built-in oil separation setting to ensure the oil and gas separation effect and reduce fuel consumption
1.High filtration level and low flow resistance.
2.Good noise reduction and mute effect.
3.Oil and gas separation, high-temperature resistance, high-pressure resistance – reduce the oil content of the exhaust.
4.Clean exhaust to ensure clean gas.
Timely Smart Control Panel
1.Using a user-friendly interface to prompt operation, clear at a glance, real-time monitoring of information.

Company Profile

1.What can you buy from us?
DTH drilling rig,core drilling rig,highway pile driver,solar pile driver ,anchor pile driver,rotary drill rig ,Top Hammer drill rig,underground jumbo drill rig ,DTH hammer,drill rod,screw air compressor,water well drilling rig,truck mounted water well drilling rig,screw air compressor,piston air compressor,pneumatic rock drill ,drill bit,tricone bit ,spare parts.
 

2.How can I make payment?  
A:You can pay by credit card, TT, Western Union, LC etc.  

3.How is the shipment?   How long dose it take?  
A: For large quantity or heavy products, we ship by sea shipping or land shipping.   Shipping efficiency depends on country and city you want to ship to.   For small and delicate products, we ship by DHL, UPS, Fedex or TNT.  You can also appoint shipping method you like before we ship.    

4.How is your quality control?
A: We have our own experienced QC.  There will be strict inspection and testing for every order before shipping out.

 

 

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After-sales Service: Online Technical Services
Warranty: 1 Year
Lubrication Style: Lubricated

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Are There Oil-Free Screw Compressors Available?

Yes, oil-free screw compressors are available in the market to cater to applications where oil contamination is a concern. Here’s a detailed explanation:

Oil-free screw compressors, as the name suggests, are designed to operate without the use of lubricating oil in the compression chamber. These compressors offer several advantages in industries where oil-free compressed air or gas is required, such as in food and beverage, pharmaceutical, electronics, and certain manufacturing processes.

The key features and considerations of oil-free screw compressors include:

  • 1. Specialized Design: Oil-free screw compressors are designed with specialized materials, coatings, and sealing systems to eliminate the need for lubricating oil in the compression process. The rotors and other internal components are constructed to ensure minimal friction and wear, even in the absence of oil.
  • 2. Dry Compression: Unlike lubricated screw compressors, oil-free screw compressors rely on dry compression methods. The compression chamber is designed to achieve compression without the presence of oil, ensuring that the discharged air or gas is free from oil contaminants. This is particularly critical in industries where oil contamination can have detrimental effects on product quality or equipment performance.
  • 3. Sealing Technology: Oil-free screw compressors employ advanced sealing technologies to prevent air or gas leakage between the high-pressure and low-pressure sides of the compressor. These sealing systems ensure efficient compression while maintaining the required clearances between the rotors and the compressor housing.
  • 4. Cooling Systems: Oil-free screw compressors utilize alternative cooling methods, such as air or water cooling, to dissipate the heat generated during compression. Efficient cooling is crucial to prevent overheating and ensure reliable operation.
  • 5. Filtration Systems: Oil-free compressors often incorporate high-quality filtration systems to remove particulates, moisture, and other contaminants from the incoming air or gas. These filtration systems help maintain the integrity of the compressor and ensure the delivery of clean, oil-free compressed air or gas.
  • 6. Application-Specific Solutions: Oil-free screw compressors are available in various sizes and configurations to meet specific application requirements. They can be tailored to deliver the desired air or gas flow rates, pressures, and purity levels.

It’s important to note that oil-free screw compressors generally have higher initial costs compared to lubricated compressors due to their specialized design and materials. However, they offer benefits such as reduced maintenance, minimized risk of oil contamination, and compliance with stringent industry standards or regulations.

When considering an oil-free screw compressor, it’s crucial to assess the specific application needs, air quality requirements, and operating conditions. Consulting with manufacturers or suppliers can help in selecting the most suitable oil-free screw compressor for a particular industry or process.

In summary, oil-free screw compressors are available and offer a reliable and efficient solution for applications where oil-free compressed air or gas is essential. These compressors are designed with specialized features to ensure dry compression, reliable sealing, effective cooling, and high-quality filtration.

air compressor

How Do You Maintain the Air Quality in a Screw Compressor System?

Maintaining air quality in a screw compressor system is crucial to ensure the performance, efficiency, and reliability of the compressed air. Here’s a detailed explanation:

1. Proper Intake Filtration:

Install high-quality intake filters to prevent contaminants, such as dust, dirt, and debris, from entering the screw compressor system. These filters should have an appropriate filtration rating to effectively capture particles of the desired size. Regularly inspect and clean or replace the intake filters to maintain their effectiveness.

2. Compressed Air Dryers:

Use compressed air dryers, such as refrigerated dryers or desiccant dryers, to remove moisture from the compressed air. Moisture can lead to corrosion, damage to pneumatic equipment, and compromised air quality. The type of dryer selected depends on the specific application requirements and the desired level of moisture removal.

3. Oil Removal Filters:

In oil-injected screw compressors, oil is used for lubrication, which can contaminate the compressed air. Install oil removal filters downstream of the compressor to remove any oil carryover from the compressed air. These filters typically use coalescing technology to separate and trap oil particles, ensuring clean air quality.

4. Condensate Management:

Effectively manage condensate, which is formed when moisture in the compressed air condenses as it cools. Install condensate drains and separators to remove and properly dispose of condensate. Improper condensate management can lead to water contamination in the compressed air system.

5. Regular Maintenance:

Perform regular maintenance tasks as recommended by the manufacturer, including oil changes, filter replacements, and inspections. Proper maintenance helps ensure that the compressor system operates efficiently and minimizes the risk of contaminants entering the compressed air.

6. Air Receiver Tank Maintenance:

If the screw compressor system includes an air receiver tank, regularly inspect and clean the tank to remove any accumulated debris or contaminants. Additionally, ensure that the tank’s drain valve is functioning correctly to remove any water or condensate from the tank.

7. Leak Detection and Repair:

Regularly inspect the compressed air system for leaks. Leaks not only waste energy but also allow contaminants from the surrounding environment to enter the system. Use appropriate leak detection methods, such as ultrasonic detectors or soapy water solutions, to identify and promptly repair any leaks.

8. Monitor and Control Operating Conditions:

Monitor and maintain proper operating conditions within the screw compressor system. This includes monitoring discharge pressure, temperature, and other relevant parameters to ensure they are within acceptable ranges. Implement appropriate control strategies, such as regulating compressor capacity or adjusting dryer settings, to optimize air quality while meeting the specific application requirements.

9. Training and Awareness:

Provide training to operators and maintenance personnel on the importance of air quality in a screw compressor system. Ensure they understand proper maintenance procedures, the significance of filtration, and how to identify and address potential air quality issues.

10. Compliance with Regulations:

Be aware of and comply with relevant regulations and standards governing air quality in your specific industry or application. This may include adherence to guidelines such as ISO 8573, which specifies air purity classes for different contaminants in compressed air systems.

By following these practices, you can maintain the air quality in a screw compressor system, ensuring clean, reliable, and high-quality compressed air for various applications.

air compressor

How Does a Screw Compressor Work?

A screw compressor operates based on a unique rotary positive displacement principle. Here’s a detailed explanation:

Working Principle:

A screw compressor consists of two helical rotors, typically referred to as male and female rotors, that rotate in opposite directions within a housing. The rotors have specially designed profiles that interlock with each other, creating a series of compression chambers as they rotate. The compression chambers gradually reduce in volume as the rotors rotate, compressing the air or gas trapped inside.

Suction Process:

The suction process begins when the rotors start rotating. As they rotate, the helical lobes or threads on the rotors create expanding spaces between them. The expanding spaces draw in the air or gas from the inlet port, allowing it to enter the compression chamber. The suction process continues as the rotors rotate, and the expanding spaces move the air or gas towards the discharge side of the compressor.

Compression Process:

As the air or gas enters the compression chamber, it gets trapped between the interlocking lobes or threads of the rotors. As the rotors continue to rotate, the trapped air or gas is carried along the length of the rotors. The volume of the compression chamber gradually decreases as the lobes or threads of the rotors intermesh, compressing the air or gas. The compression process is continuous and smooth as the air or gas moves from the suction side to the discharge side of the compressor.

Discharge Process:

Once the air or gas reaches the discharge end of the compression chamber, it is pushed towards the outlet port. The compressed air or gas is then released from the compressor through the outlet port to be used for various applications.

Oil-Injected and Oil-Free Variants:

Screw compressors are available in both oil-injected and oil-free variants. In oil-injected screw compressors, a small amount of lubricating oil is injected into the compression chamber. The oil provides lubrication, cooling, and sealing between the rotors, reducing friction and minimizing wear. The oil-injected variant is commonly used in industrial applications where a small amount of oil in the compressed air is acceptable.

Oil-free screw compressors, on the other hand, are designed to operate without the need for oil lubrication. These compressors use specialized rotor coatings, such as PTFE (polytetrafluoroethylene) or other non-stick materials, to reduce friction and eliminate the need for oil. Oil-free screw compressors are preferred in applications that require oil-free and contaminant-free compressed air, such as in the food and beverage, pharmaceutical, and electronics industries.

In summary, a screw compressor works by utilizing interlocking helical rotors to compress air or gas. The rotating rotors draw in the air or gas during the suction process, and as they rotate, the trapped air or gas is compressed within the compression chamber. The compressed air or gas is then discharged from the compressor. Screw compressors are available in oil-injected and oil-free variants, catering to different application requirements.

China factory CHINAMFG Industrial Air Compressor Permanent Magnet Variable Frequency Screw Compressors   air compressor lowesChina factory CHINAMFG Industrial Air Compressor Permanent Magnet Variable Frequency Screw Compressors   air compressor lowes
editor by CX 2024-04-24

China high quality Made in China Screw Air Compressor Portable Air Compressors best air compressor

Product Description

Laser cutting use integrated 8 bar 16 bar 7.5kw 11kw 15kw 22kw made in China for hot sale with CE ISO offer OEM air compressor

Product Description

Power output: 7-400 kW / 10-500 hp
Delivery rate: 0.8-71.2 m3/min / 28-2514 cfm
Pressure range: 7-13 bar / 100-190 psig

1.Permanent magnet frequency conversion saves energy and electricity, with high motor power factor, and intelligent frequency conversion control reduces equipment power consumption.

2.For the use of laser cutting auxiliary gas, customize oil control accessories to ensure that the oil content at the outlet of the air compressor is reduced to the minimum and the post-treatment pressure is reduced.

3.Closed silent design, thickened steel pipe customized connector, high shock resistance to ensure stability without leakage.

4.The direct connection host adopts 6 imported bearings, which have high accuracy, good stability, high screw rotation accuracy and more reliable use.

 

Product Parameters

Model Power
(kw)
 Working
 Pressure
(bar)
Flow
(m³/min)
M-7.5 7.5 1.0
16 0.6
M-11 11 1.5
16 0.9
M-15 15 2.0
16 1.2~1.5
20 0.9
M-22 22 3.6
16 2.2
20 1.8
M-37 37 8 6.3
16 3.3
20 3.2
25 2.2
M-45 45 8 7.5
16 5.0  
20 4.8  
25 3.0  

 

Company Profile

Hansmok air compressor manufacturing factory has been in the business for over 5 years and we take pride in producing high-quality
and reliable air compressors to meet the diverse needs of our clients. Our manufacturing facility is equipped with the latest technology and state-of-the-art machinery to ensure efficient production processes.
We specialize in the production of high quality air compressors for various industries such as laser cutting, automotive, manufacturing, and healthcare. Our compressors are known for their durability, energy efficiency, and low maintenance costs.
Our team of skilled engineers and technicians work closely with our clients to understand their specific requirements and design custom-built air compressors. We also provide timely after-sales service and support to ensure our clients have a hassle-free experience.
We are committed to exceeding our clients’ expectations and delivering products of the highest quality. With our experience and expertise, we are confident that we can provide the best air compressors for your business needs.

 

Certifications

Packaging & Shipping

We will customize suitable wooden box packaging for your screw machine, so that your machine can receive better protection during
transportation. When receiving the goods, it will be a perfect screw machine.

Our service

FAQ

Q1: Are you a manufacturer or trading company?
A: We are professional manufacturer with big modern factory in ZheJiang ,China. Both OEM & ODM service can be accepted.

Q2: What’s your delivery time?
A: Generally 3 to 7 days, if urgently order, please contact our sales in advance.

Q3: How long is your air compressor warranty?
A: One year for the whole machine and 2 years for screw air end, except consumble spare parts.

Q4: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal , Credit Card, and etc.
Also we could accept Dollar, RMB, Euro and other currency.
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;

Q5: How about your customer service?
A: 24 hours on-line service available. 48 hours problem solved promise.

Q6: How about your after-sales service?
A: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3. CHINAMFG agents and after service avaiable

How Often Do I Need to Replace My Air Intake Filter?
Air compressors with air intake filters need to be cleaned weekly. If your filter has built up so much debris that you can’t get it completely clean, or the filter is torn, you should replace it right away.
 

How Do I Control Contaminants in My Compressed Air System?
It’s important to have an effective air filtration system to keep your compressed air clean. Geso systems can provide you with all the air filters you need to help keep your compressed air clean.

Do I Need an Air Dryer in Addition to My Air Compressor?
It’s often a good value for you to add an air dryer to your air compressor system, as your air compressor can put a great deal of water into the compressed air system. Your air dryer could potentially remove gallons of water each day.

Many businesses rely on air compressors to accomplish work safely and efficiently. Some industries that use compressors include:

· Agriculture · Manufacturing · Automobiles · Pharmaceutical · Food and beverage · Dental and medical · Construction

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24*7 Online Service
Warranty: 2 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

What Is the Lifespan of a Typical Screw Compressor?

The lifespan of a typical screw compressor can vary depending on several factors, including the quality of the equipment, maintenance practices, operating conditions, and usage patterns. Here’s a detailed explanation:

The lifespan of a screw compressor is typically measured in operating hours, which refers to the cumulative hours the compressor has been in operation. While it’s challenging to provide an exact lifespan, as it can vary significantly, screw compressors are generally designed to have a long service life, often ranging from 20,000 to 100,000 operating hours.

Several factors can influence the lifespan of a screw compressor:

  • 1. Quality of Construction: The quality of construction and materials used in the compressor’s manufacturing plays a crucial role in its lifespan. Compressors built with high-quality components and robust construction tend to have a longer service life compared to those with lower-quality materials.
  • 2. Maintenance Practices: Regular and proper maintenance is essential to extend the lifespan of a screw compressor. Following the manufacturer’s recommended maintenance schedule, including tasks such as oil changes, filter replacements, and inspection of critical components, helps ensure optimal performance and reliability. Neglecting maintenance can lead to premature wear and potential breakdowns.
  • 3. Operating Conditions: The operating conditions in which the compressor operates can impact its lifespan. Factors such as temperature, humidity, and the presence of contaminants in the ambient air can affect the compressor’s performance and longevity. Compressors operated in clean, well-ventilated environments with controlled temperature and humidity conditions tend to have longer lifespans.
  • 4. Load and Usage Patterns: The load and usage patterns of the compressor also influence its lifespan. Compressors operated at or near their maximum capacity for prolonged periods may experience higher wear and tear compared to those operated within their recommended operating range. Compressors subjected to frequent start-stop cycles or continuous operation may have different lifespans based on the stress placed on their components.
  • 5. Maintenance and Repairs: The response to maintenance and repair needs can impact the compressor’s lifespan. Timely addressing of maintenance issues and prompt repairs when faults or malfunctions occur can prevent further damage and help prolong the compressor’s lifespan.
  • 6. Manufacturer and Design: The reputation and expertise of the manufacturer play a role in determining the compressor’s lifespan. Established manufacturers with a track record of producing reliable and durable equipment often design their compressors to have longer lifespans. It’s advisable to choose compressors from reputable manufacturers known for their quality and reliability.

It’s important to note that while a screw compressor may have a designed lifespan, it doesn’t necessarily mean it will fail immediately after reaching that threshold. With proper maintenance and care, compressors can often exceed their expected lifespan. On the other hand, neglecting maintenance or subjecting the compressor to harsh operating conditions can shorten its lifespan.

Regular monitoring of the compressor’s performance, including parameters such as discharge temperature, vibration levels, and energy consumption, can help identify any potential issues and take corrective actions to maintain the compressor’s reliability and extend its lifespan.

In summary, the lifespan of a typical screw compressor can range from 20,000 to 100,000 operating hours, depending on factors such as the quality of construction, maintenance practices, operating conditions, usage patterns, and manufacturer reputation. Adhering to proper maintenance practices, operating the compressor within its recommended parameters, and choosing a reputable manufacturer can help ensure a longer lifespan for the screw compressor.

air compressor

Are There Regulations Governing the Use of Screw Compressors in Certain Industries?

Yes, there are regulations governing the use of screw compressors in certain industries. Here’s a detailed explanation:

1. Occupational Safety and Health Administration (OSHA):

In the United States, OSHA sets standards and regulations to ensure the safety and health of workers. While OSHA does not have specific regulations solely focused on screw compressors, they have general requirements that apply to compressed air systems, including screw compressors. These requirements cover aspects such as electrical safety, guarding of moving parts, and proper maintenance practices to ensure worker safety.

2. Environmental Protection Agency (EPA):

The EPA in the United States regulates air emissions to protect the environment and public health. While screw compressors themselves are not directly regulated, if the compressed air is used in processes that emit pollutants, such as in industrial manufacturing, the EPA may have regulations that apply to those specific industries or processes.

3. Industry-Specific Regulations:

Certain industries have specific regulations that govern the use of screw compressors or compressed air systems. These regulations are often aimed at ensuring product quality, safety, and environmental compliance. Some examples include:

a) Food and Beverage Industry: The food and beverage industry often has strict regulations to ensure product safety and prevent contamination. Compressed air used in processes such as packaging, conveying, or powering equipment may need to meet specific quality standards, such as those established by the Food and Drug Administration (FDA) or the Global Food Safety Initiative (GFSI).

b) Pharmaceutical Industry: The pharmaceutical industry has stringent regulations to ensure product quality, safety, and compliance with Good Manufacturing Practices (GMP). Compressed air used in pharmaceutical manufacturing processes must meet specific standards, such as those outlined in the United States Pharmacopeia (USP) or the European Pharmacopoeia (Ph. Eur.).

c) Electronics Industry: The electronics industry often requires clean and dry compressed air to prevent damage to sensitive electronic components. Standards such as ISO 8573, which specify air purity classes for different contaminants in compressed air systems, may be applicable.

d) Automotive Industry: The automotive industry may have regulations and standards related to the use of compressed air in manufacturing processes, such as painting or pneumatic tools. These regulations often focus on worker safety, product quality, and environmental compliance.

It’s important for organizations in these industries to be aware of and comply with the relevant regulations governing the use of screw compressors. Compliance helps ensure the safety of workers, product quality, environmental protection, and overall regulatory compliance.

It’s worth noting that regulations may vary by country and region, so it’s essential to consult the specific regulations applicable to the industry and location where the screw compressors are being used.

air compressor

What Are the Key Components of a Screw Compressor?

A screw compressor consists of several key components that work together to compress air or gas. Here’s a detailed explanation of these components:

1. Male and Female Rotors:

The male and female rotors are the primary components of a screw compressor. These helical rotors have specially designed profiles that interlock with each other. The male rotor typically has fewer lobes or threads compared to the female rotor. As the rotors rotate, the interlocking lobes create compression chambers that gradually reduce in volume, compressing the air or gas.

2. Compression Chamber:

The compression chamber is formed by the interlocking lobes of the rotors. It is the space where the air or gas is compressed as the rotors rotate. The volume of the compression chamber decreases as the lobes move towards the discharge end, resulting in the compression of the trapped air or gas.

3. Inlet and Outlet Ports:

The inlet port is the entry point through which the air or gas enters the screw compressor. It is typically located at the suction side of the compressor. The inlet port allows the air or gas to flow into the compression chamber during the suction process. The outlet port is the exit point through which the compressed air or gas is discharged from the compressor.

4. Drive System:

The drive system of a screw compressor consists of a motor and a drive mechanism. The motor provides the rotational power required to drive the rotors. Common types of drive mechanisms include direct drive, belt drive, and gear drive. The drive system ensures that the rotors rotate in opposite directions at the desired speed and synchronization.

5. Oil System (in oil-injected compressors):

In oil-injected screw compressors, an oil system is present to provide lubrication, cooling, and sealing between the rotors. The oil system typically includes an oil reservoir, an oil pump, oil filters, and oil coolers. The lubricating oil is injected into the compression chamber, where it forms a thin film on the rotors, reducing friction and minimizing wear.

6. Cooling System:

Screw compressors often incorporate a cooling system to maintain optimal operating temperatures. The cooling system may include air or water-cooled heat exchangers, which dissipate the heat generated during compression. Cooling ensures that the compressor operates within safe temperature limits, preventing overheating and prolonging the lifespan of the components.

7. Control System:

A control system is an essential component of a screw compressor, providing monitoring and regulation of various parameters. It may include sensors, controllers, and safety devices to measure and control variables such as pressure, temperature, and operating conditions. The control system ensures efficient and safe operation of the screw compressor.

8. Sound Attenuation and Vibration Isolation:

To reduce noise and vibration, screw compressors are often equipped with sound attenuation measures and vibration isolation systems. These components help in minimizing the noise and vibrations generated during operation, making the compressor suitable for noise-sensitive environments.

In summary, the key components of a screw compressor include the male and female rotors, compression chamber, inlet and outlet ports, drive system, oil system (in oil-injected compressors), cooling system, control system, and sound attenuation/vibration isolation components. These components work together to enable the efficient compression of air or gas in the screw compressor.

China high quality Made in China Screw Air Compressor Portable Air Compressors   best air compressorChina high quality Made in China Screw Air Compressor Portable Air Compressors   best air compressor
editor by CX 2024-04-24

China supplier Industrial Inverter Compressors Variable Frequency Speed Direct Driven Screw Air Compressor air compressor portable

Product Description

Industrial Inverter Compressors Variable Frequency Speed Direct Driven Screw Air Compressor 

Industrial air compressor small size, reasonable layout, convenient maintenance and use, suitable for direct use on the production site, and small floor area.

Comparing to normal variable speed motor, the permanent magnet synchronous motor performs with even better energy efficiency. Especially in the low-speed condition, it can still maintain a high motor efficiency. 1.New design, new structure, stable quality,it has good heat dissipation .
2.Comprehensive upgrade of the manufacturing process, high-cost performance,good noise reduction and mute effect and long life.
3.Permanent magnet variable frequency motor, which is highly efficient and energy-saving.

Product Description

Model Air pressure Mpa F.A.D m³/min Rated power KW Noise                           dB Drive method Start method Outlet valve
SR-VF7.5 0.8 1.1 7.5 ≤76 Direct Frequency conversion start R1/2
1 1
13 0.8
1.6 0.5
SR-VF11 0.8 18 11 R3/4
1 1.6
1 1.3
1.6 0.7
SR-VF15 0.8 2.3 15
1 2.1
1 1.7
1.6 1.2
SR-VF22 0.8 3.6 22 ≤80 R1
1 3.2
1 2.3
1.6 2.0
SR-VF30 0.8 5.0 30 R1 1/2
1 3.5
1 3.3
1.6 2.6
SR-VF37 0.8 6.1 37
1 4.8
1.3 4.5
1.6 3.1
SR-VF45 0.8 7.5 45 ≤85
1 6.2
1 6.0
1.6 4.5
SR-VF55 0.8 9.25 55 R2
1 7.3
1 7
1.6 5.4
SR-VF75 0.8 12 75
1 9.2
1 8.9
1.6 6.8
SR-VF90 0.8 16 90 ≤95
1 12.5
1 12
1.6 8.6
SR-VF110 0.8 20 110 R2 1/2
1 18.5
1.3 15.8
16 11.5
SR-VF132 0.8 23 132
1 21.5
13 15
1.6 14
SR-VF160 0.8 28 160 ≤90 DN65
1 22
13 21
1.6 19
SR-VF185 0.8 30 185
1 27
13 22
1.6 21
SR-VF200 0.8 32 200 ≤95 DN80
1 29
13 27
1.6 21
SR-VF220 0.8 38 220
1 30
13 29
16 21
SR-VF250 0.8 43 250
1 39.5
1.3 31
16 28

Adopt a built-in oil separation setting to ensure the oil and gas separation effect and reduce fuel consumption
1.High filtration level and low flow resistance.
2.Good noise reduction and mute effect.
3.Oil and gas separation, high-temperature resistance, high-pressure resistance – reduce the oil content of the exhaust.
4.Clean exhaust to ensure clean gas.
Timely Smart Control Panel
1.Using a user-friendly interface to prompt operation, clear at a glance, real-time monitoring of information.

Company Profile

1.What can you buy from us?
DTH drilling rig,core drilling rig,highway pile driver,solar pile driver ,anchor pile driver,rotary drill rig ,Top Hammer drill rig,underground jumbo drill rig ,DTH hammer,drill rod,screw air compressor,water well drilling rig,truck mounted water well drilling rig,screw air compressor,piston air compressor,pneumatic rock drill ,drill bit,tricone bit ,spare parts.
 

2.How can I make payment?  
A:You can pay by credit card, TT, Western Union, LC etc.  

3.How is the shipment?   How long dose it take?  
A: For large quantity or heavy products, we ship by sea shipping or land shipping.   Shipping efficiency depends on country and city you want to ship to.   For small and delicate products, we ship by DHL, UPS, Fedex or TNT.  You can also appoint shipping method you like before we ship.    

4.How is your quality control?
A: We have our own experienced QC.  There will be strict inspection and testing for every order before shipping out.

 

 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Technical Services
Warranty: 1 Year
Lubrication Style: Lubricated

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Shipping Cost:

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about shipping cost and estimated delivery time.
Payment Method:







 

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Safety Precautions Should Be Taken When Operating Screw Compressors?

When operating screw compressors, it is important to follow specific safety precautions to ensure the well-being of personnel and prevent potential accidents. Here’s a detailed explanation:

1. Familiarize Yourself with the Equipment:

  • Before operating a screw compressor, thoroughly read and understand the manufacturer’s instructions, safety guidelines, and operating procedures. Familiarize yourself with the specific features, controls, and safety devices of the compressor.

2. Wear Appropriate Personal Protective Equipment (PPE):

  • Wear the necessary PPE, such as safety glasses, hearing protection, gloves, and appropriate clothing, when operating the compressor. PPE helps protect against potential hazards, including flying debris, noise, and contact with hot or moving parts.

3. Ensure Proper Ventilation:

  • Operate the screw compressor in a well-ventilated area to prevent the buildup of potentially harmful gases or fumes. Ensure that the compressor’s intake and exhaust vents are not obstructed, allowing for adequate airflow.

4. Compressor Location:

  • Position the compressor on a stable and level surface to prevent tipping or instability during operation. Ensure that the compressor is located away from flammable materials, heat sources, or sources of ignition.

5. Electrical Safety:

  • Follow electrical safety guidelines and ensure that the compressor is properly grounded. Avoid using damaged or frayed electrical cords and ensure that the electrical connections are secure.

6. Lockout/Tagout Procedures:

  • Before performing any maintenance or repair tasks on the compressor, follow lockout/tagout procedures to isolate electrical power and prevent accidental startup. Lockout/tagout procedures help protect against unexpected energization of the compressor or its components.

7. Pressure Relief:

  • Before performing any maintenance tasks or opening the compressor, ensure that all pressure has been relieved from the system. Follow proper procedures for depressurizing the compressor and associated piping to avoid sudden releases of pressure.

8. Hot Surfaces:

  • Be cautious of hot surfaces, such as compressor casings, piping, or discharge components. Allow sufficient cooling time before touching or performing maintenance tasks on hot surfaces to avoid burns.

9. Maintenance and Inspection:

  • Adhere to the manufacturer’s recommended maintenance schedule and perform regular inspections of the compressor. Replace any worn or damaged components promptly to prevent potential hazards or malfunctions.

10. Emergency Procedures:

  • Be familiar with emergency procedures, including how to shut down the compressor in case of an emergency, how to respond to leaks or spills, and how to handle fire or electrical incidents. Have emergency contact information readily available.

11. Training and Qualified Personnel:

  • Ensure that operators and maintenance personnel are adequately trained in the safe operation and maintenance of screw compressors. Only allow qualified personnel to perform maintenance or repair tasks.

It is essential to consult the specific safety guidelines provided by the manufacturer of the screw compressor as they may include additional precautions or recommendations.

In summary, when operating screw compressors, it is important to familiarize yourself with the equipment, wear appropriate PPE, ensure proper ventilation, follow electrical safety measures, implement lockout/tagout procedures, be cautious of hot surfaces, perform regular maintenance and inspections, and be prepared with emergency procedures. By following these safety precautions, the risk of accidents or injuries can be minimized, ensuring a safe working environment when operating screw compressors.

air compressor

How Do You Maintain the Air Quality in a Screw Compressor System?

Maintaining air quality in a screw compressor system is crucial to ensure the performance, efficiency, and reliability of the compressed air. Here’s a detailed explanation:

1. Proper Intake Filtration:

Install high-quality intake filters to prevent contaminants, such as dust, dirt, and debris, from entering the screw compressor system. These filters should have an appropriate filtration rating to effectively capture particles of the desired size. Regularly inspect and clean or replace the intake filters to maintain their effectiveness.

2. Compressed Air Dryers:

Use compressed air dryers, such as refrigerated dryers or desiccant dryers, to remove moisture from the compressed air. Moisture can lead to corrosion, damage to pneumatic equipment, and compromised air quality. The type of dryer selected depends on the specific application requirements and the desired level of moisture removal.

3. Oil Removal Filters:

In oil-injected screw compressors, oil is used for lubrication, which can contaminate the compressed air. Install oil removal filters downstream of the compressor to remove any oil carryover from the compressed air. These filters typically use coalescing technology to separate and trap oil particles, ensuring clean air quality.

4. Condensate Management:

Effectively manage condensate, which is formed when moisture in the compressed air condenses as it cools. Install condensate drains and separators to remove and properly dispose of condensate. Improper condensate management can lead to water contamination in the compressed air system.

5. Regular Maintenance:

Perform regular maintenance tasks as recommended by the manufacturer, including oil changes, filter replacements, and inspections. Proper maintenance helps ensure that the compressor system operates efficiently and minimizes the risk of contaminants entering the compressed air.

6. Air Receiver Tank Maintenance:

If the screw compressor system includes an air receiver tank, regularly inspect and clean the tank to remove any accumulated debris or contaminants. Additionally, ensure that the tank’s drain valve is functioning correctly to remove any water or condensate from the tank.

7. Leak Detection and Repair:

Regularly inspect the compressed air system for leaks. Leaks not only waste energy but also allow contaminants from the surrounding environment to enter the system. Use appropriate leak detection methods, such as ultrasonic detectors or soapy water solutions, to identify and promptly repair any leaks.

8. Monitor and Control Operating Conditions:

Monitor and maintain proper operating conditions within the screw compressor system. This includes monitoring discharge pressure, temperature, and other relevant parameters to ensure they are within acceptable ranges. Implement appropriate control strategies, such as regulating compressor capacity or adjusting dryer settings, to optimize air quality while meeting the specific application requirements.

9. Training and Awareness:

Provide training to operators and maintenance personnel on the importance of air quality in a screw compressor system. Ensure they understand proper maintenance procedures, the significance of filtration, and how to identify and address potential air quality issues.

10. Compliance with Regulations:

Be aware of and comply with relevant regulations and standards governing air quality in your specific industry or application. This may include adherence to guidelines such as ISO 8573, which specifies air purity classes for different contaminants in compressed air systems.

By following these practices, you can maintain the air quality in a screw compressor system, ensuring clean, reliable, and high-quality compressed air for various applications.

air compressor

Can Screw Compressors Be Used in Industrial Applications?

Yes, screw compressors are widely used in industrial applications and are well-suited for various industrial processes. Here’s a detailed explanation:

1. Manufacturing and Assembly:

Screw compressors find extensive use in manufacturing and assembly processes. They provide a reliable source of compressed air for powering pneumatic tools, such as drills, impact wrenches, and spray guns. Compressed air is also used for operating pneumatic cylinders and valves, facilitating automation and control in industrial production lines.

2. Industrial Automation:

In industrial automation systems, screw compressors play a crucial role in providing compressed air for actuating control valves, operating robotic arms, and powering pneumatic actuators. The continuous and reliable supply of compressed air from screw compressors ensures the smooth operation of automated machinery and equipment.

3. HVAC Systems:

Screw compressors are commonly used in large-scale heating, ventilation, and air conditioning (HVAC) systems. They are employed in chillers, which cool water or air for air conditioning and refrigeration purposes. Screw compressors in HVAC systems offer high energy efficiency, making them cost-effective and environmentally friendly options for large commercial and industrial buildings.

4. Food and Beverage Industry:

The food and beverage industry relies on screw compressors for various applications. They are used for providing compressed air in food processing and packaging operations, such as pneumatic conveying, filling, labeling, and sealing. Screw compressors used in this industry are often of the oil-free type to ensure air purity and prevent contamination of food products.

5. Pharmaceuticals and Healthcare:

In the pharmaceutical and healthcare sectors, screw compressors are vital for critical applications. They provide clean and oil-free compressed air required for pharmaceutical manufacturing processes, including tablet coating, fermentation, lyophilization, and cleanroom operations. Screw compressors with strict air quality standards, such as oil-free and contaminant-free options, are commonly used in these industries.

6. Energy and Power Generation:

Screw compressors play a significant role in energy and power generation facilities. They are used for processes such as gas compression, pneumatic conveying of coal and biomass, and control air supply in power plants. Screw compressors in these applications are designed to handle high pressures and large volumes of gas.

7. Mining and Construction:

In mining and construction industries, screw compressors are employed for various tasks. They power pneumatic tools and equipment used in drilling, rock blasting, material handling, and construction activities. Screw compressors are valued for their reliability, continuous operation, and ability to withstand harsh operating conditions.

8. Oil and Gas Industry:

The oil and gas industry extensively uses screw compressors for gas compression and processing. Screw compressors are employed in natural gas pipelines, gas processing plants, and refineries. They handle the compression of gases, such as natural gas, hydrogen, and process gases, ensuring efficient transportation and refining operations.

These are just a few examples of the industrial applications where screw compressors are commonly used. Their high efficiency, continuous operation, compact design, and capacity flexibility make them well-suited for a wide range of industrial processes and systems.

China supplier Industrial Inverter Compressors Variable Frequency Speed Direct Driven Screw Air Compressor   air compressor portableChina supplier Industrial Inverter Compressors Variable Frequency Speed Direct Driven Screw Air Compressor   air compressor portable
editor by CX 2024-03-07

China wholesaler Oil Free Pressure Filter Compressor Head Fittings Air Compressors air compressor price

Product Description

Q: Are you a manufacture or a trading company? A: We are both a manufacture and a trading company. We have two own factories, one is producing air compressors and the other is producing welding & cutting machines.
Q: what is the package for your products?
A: We have 4 standard packages for most of our items:  Package A: each set per color box, Package B: each set per brown box, Package C: each set per Honeycomb box, Package D: each set per wooden box.
Q: Do you also sell the replacements for your machines?
A: Yes, the replacements for our machines are available. Our replacement with a certain warranty, for some quick-weak part, we can supply some for free. For example, order quantity 1000pcs, we can give 1 to 50 pcs quick-weak replacements.
Q: What’s your payment term? A: The general payment term we are working with is T/T, 30% deposit, and 70% balance before shipment. But other payment terms such as L/C at sight are negotiable.
Q: How about the shipping cost? A: For small quantity order, the goods could be delivered to you via express courier, such as DHL, FEDEX and so on, we have a long-term cooperation with them. If the order quantity is large, the goods would be shipped by sea. We’ll advise the way of shipping and quote the shipping cost for your checking in advance, you also can ship by your shipping agent. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Suport
Warranty: 1 Year
Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Horizontal
Samples:
US$ 81/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

How Do You Maintain a Gas Air Compressor?

Maintaining a gas air compressor is essential to ensure its optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, extends the compressor’s lifespan, and promotes efficient operation. Here are some key maintenance steps for a gas air compressor:

1. Read the Manual:

Before performing any maintenance tasks, thoroughly read the manufacturer’s manual specific to your gas air compressor model. The manual provides important instructions and guidelines for maintenance procedures, including recommended intervals and specific maintenance requirements.

2. Check and Change the Oil:

Gas air compressors typically require regular oil changes to maintain proper lubrication and prevent excessive wear. Check the oil level regularly and change it according to the manufacturer’s recommendations. Use the recommended grade of oil suitable for your compressor model.

3. Inspect and Replace Air Filters:

Inspect the air filters regularly and clean or replace them as needed. Air filters prevent dust, debris, and contaminants from entering the compressor’s internal components. Clogged or dirty filters can restrict airflow and reduce performance. Follow the manufacturer’s guidelines for filter cleaning or replacement.

4. Drain Moisture from the Tank:

Gas air compressors accumulate moisture in the compressed air, which can lead to corrosion and damage to the tank and internal components. Drain the moisture from the tank regularly to prevent excessive moisture buildup. Refer to the manual for instructions on how to properly drain the moisture.

5. Check and Tighten Connections:

Regularly inspect all connections, fittings, and hoses for any signs of leaks or loose connections. Tighten any loose fittings and repair or replace damaged hoses or connectors. Leaks can lead to reduced performance and inefficiency.

6. Inspect Belts and Pulleys:

If your gas air compressor has belts and pulleys, inspect them for wear, tension, and proper alignment. Replace any worn or damaged belts and ensure proper tension to maintain optimal performance.

7. Clean the Exterior and Cooling Fins:

Keep the exterior of the gas air compressor clean from dirt, dust, and debris. Use a soft cloth or brush to clean the surfaces. Additionally, clean the cooling fins regularly to remove any accumulated debris that can impede airflow and cause overheating.

8. Schedule Professional Servicing:

While regular maintenance can be performed by the user, it is also important to schedule professional servicing at recommended intervals. Professional technicians can perform thorough inspections, conduct more complex maintenance tasks, and identify any potential issues that may require attention.

9. Follow Safety Precautions:

When performing maintenance tasks on a gas air compressor, always follow safety precautions outlined in the manual. This may include wearing protective gear, disconnecting the power source, and ensuring proper ventilation in confined spaces.

By following these maintenance steps and adhering to the manufacturer’s guidelines, you can keep your gas air compressor in optimal condition, prolong its lifespan, and ensure safe and efficient operation.

air compressor

What Are the Key Components of a Gas Air Compressor Control Panel?

A gas air compressor control panel typically consists of several key components. Here’s a detailed explanation:

1. Power Switch:

The power switch allows the operator to turn the compressor on or off. It is usually a toggle switch or a push-button switch located on the control panel.

2. Pressure Gauges:

Pressure gauges display the compressed air pressure at different stages of the compression process. Commonly, there are two pressure gauges: one to measure the incoming air pressure (suction pressure) and another to measure the outgoing compressed air pressure (discharge pressure).

3. Control Knobs or Buttons:

Control knobs or buttons are used to adjust and set various parameters of the compressor operation. These controls may include pressure settings, on/off timers, automatic start/stop functions, and other operational parameters specific to the compressor model.

4. Emergency Stop Button:

An emergency stop button is a critical safety feature that immediately shuts down the compressor in case of an emergency. Pressing the emergency stop button cuts off power to the compressor and stops its operation.

5. Motor Start/Stop Buttons:

Motor start and stop buttons allow the operator to manually start or stop the compressor motor. These buttons are used when manual control of the motor is required, such as during maintenance or troubleshooting.

6. Control Indicators:

Control indicators include various lights or LEDs that provide visual feedback about the compressor’s status and operation. These indicators may include power indicators, motor running indicators, pressure indicators, and fault indicators to signal any malfunctions or abnormal conditions.

7. Control Panel Display:

Some gas air compressors feature a control panel display that provides real-time information and feedback on the compressor’s performance. The display may show parameters such as operating pressure, temperature, maintenance alerts, fault codes, and other relevant information.

8. Start/Stop Control Circuit:

The start/stop control circuit is responsible for initiating and controlling the motor start and stop sequences. It typically includes relays, contactors, and other electrical components that enable the control panel to safely start and stop the compressor motor.

9. Safety and Protection Devices:

Gas air compressor control panels may incorporate safety and protection devices to safeguard the compressor and prevent potential damage or hazardous situations. These devices can include overload relays, thermal protection, pressure relief valves, and other safety features.

10. Control Panel Enclosure:

The control panel enclosure houses and protects the electrical components and wiring of the control panel. It provides insulation, protection from dust and moisture, and ensures the safety of the operator.

In summary, a gas air compressor control panel typically includes a power switch, pressure gauges, control knobs or buttons, emergency stop button, motor start/stop buttons, control indicators, control panel display (if applicable), start/stop control circuit, safety and protection devices, and a control panel enclosure. These components work together to monitor and control the compressor’s operation, ensure safety, and provide essential information to the operator.

air compressor

Can Gas Air Compressors Be Used in Remote Locations?

Yes, gas air compressors are well-suited for use in remote locations where access to electricity may be limited or unavailable. Their portability and reliance on gas engines make them an ideal choice for providing a reliable source of compressed air in such environments. Here’s a detailed explanation of how gas air compressors can be used in remote locations:

1. Independence from Electrical Grid:

Gas air compressors do not require a direct connection to the electrical grid, unlike electric air compressors. This independence from the electrical grid allows gas air compressors to be used in remote locations, such as wilderness areas, remote job sites, or off-grid locations, where it may be impractical or cost-prohibitive to establish electrical infrastructure.

2. Mobility and Portability:

Gas air compressors are designed to be portable and easy to transport. They are often equipped with handles, wheels, or trailers, making them suitable for remote locations. The gas engine powering the compressor provides mobility, allowing the compressor to be moved to different areas within the remote location as needed.

3. Fuel Versatility:

Gas air compressors can be fueled by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This fuel versatility ensures that gas air compressors can adapt to the available fuel sources in remote locations. For example, if gasoline or diesel is readily available, the gas air compressor can be fueled with these fuels. Similarly, if natural gas or propane is accessible, the compressor can be configured to run on these gases.

4. On-Site Power Generation:

In remote locations where electricity is limited, gas air compressors can serve as on-site power generators. They can power not only the compressor itself but also other equipment or tools that require electricity for operation. This versatility makes gas air compressors useful for a wide range of applications in remote locations, such as powering lights, tools, communication devices, or small appliances.

5. Off-Grid Operations:

Gas air compressors enable off-grid operations, allowing tasks and activities to be carried out in remote locations without relying on external power sources. This is particularly valuable in industries such as mining, oil and gas exploration, forestry, or construction, where operations may take place in remote and isolated areas. Gas air compressors provide the necessary compressed air for pneumatic tools, drilling equipment, and other machinery required for these operations.

6. Emergency Preparedness:

Gas air compressors are also beneficial for emergency preparedness in remote locations. In situations where natural disasters or emergencies disrupt the power supply, gas air compressors can provide a reliable source of compressed air for essential equipment and systems. They can power emergency lighting, communication devices, medical equipment, or backup generators, ensuring operational continuity in critical situations.

7. Adaptability to Challenging Environments:

Gas air compressors are designed to withstand various environmental conditions, including extreme temperatures, humidity, dust, and vibrations. This adaptability to challenging environments makes them suitable for use in remote locations, where environmental conditions may be harsh or unpredictable.

Overall, gas air compressors can be effectively used in remote locations due to their independence from the electrical grid, mobility, fuel versatility, on-site power generation capabilities, suitability for off-grid operations, emergency preparedness, and adaptability to challenging environments. These compressors provide a reliable source of compressed air, enabling a wide range of applications in remote settings.

China wholesaler Oil Free Pressure Filter Compressor Head Fittings Air Compressors   air compressor priceChina wholesaler Oil Free Pressure Filter Compressor Head Fittings Air Compressors   air compressor price
editor by CX 2024-02-29

China supplier Industrial Compressor Heavy Duty VSD Stationary AC Power Electric Air Cooled Directly Driven Rotary Screw Gas Air Compressors Pump with Germany Ghh Rand Air End air compressor parts

Product Description

Product Description

ZIQI CHINAMFG Screw Air Compressor Advantages:

A.80% components of CHINAMFG Compressor adopt global well known reliable brand to make sure the air compressor with high quality,durable,energy saving:
1.Core part:Germany GHH RAND screw air end ;
2.Motor:adopt Brazil WEG brand,the second biggest motor manufacturer in the world,IE4 energy saving standard 3 phase induction motor,IP55 protection;
3.Italian EURE oil air vessel ,the lead pressure vessel manufacturer in the world;
4.Italian Manuli oil tube ;
5.French Schneider electric system;
6.Sweden CHINAMFG bearings

Energy saving:
The air compressor equiped the frequency inverter,to make the air compressor with variable speed drive [VSD]. The principle of VSD is to adjust the motor rotation speed automatically according to the actual air consumption. The reduced system pressure decreases the total energy consumption of the whole system, which can  reduce energy costs by 35% or more .

Technical Parameter

Model Air pressure Max air displacement  Motor power transmission dimension Weight Noise Outlet
cooling type
mpa bar(e)  psi(g)  m3/min  cfm  hp  kw  belt drive 
&
air cooling
L(mm) W(mm) H(mm) Kgs dB(A) mm
GA-3.7A 0.7 7 102 0.55 19 5 3.7  680  660  780  220 60±2  20
0.8 8 116 0.45 16
1 10 145 0.35 12
GA-5.5A 0.7 7 102 0.8 28 7 5.5 680 660 780 230 61±2 20
0.8 8 116 0.7 25
1 10 145 0.6 21
1.3 13 189 0.5 18
GAS-7.5A VFC 0.7 7 102 1.3 46 10 7.5 950 650 915 270 62±2 20
0.8 8 116 1.2 42
1 10 145 1.1 39
1.3 13 189 0.9 32
GAS-11A VFC 0.7 7 102 1.8 64 15 11 950 650 915 280 63±2 20
0.8 8 116 1.7 60
1 10 145 1.5 53
1.3 13 189 1.2 42
GAS-15A VFC 0.7 7 102 2.7 95 20 15 1260 850 1220 540 66±2 25
0.8 8 116 2.5 88
1 10 145 2.3 81
1.3 13 189 2 71
GAS-18.5A VFC 0.7 7 102 3.2 113 25 18.5 1260 850 1220 550 67±2 25
0.8 8 116 3 106
1 10 145 2.8 99
1.3 13 189 2.4 85
GAS-22A VFC 0.7 7 102 3.8 134 30 22 1260 850 1220 560 67±2 25
0.8 8 116 3.6 127
1 10 145 3.2 113
1.3 13 189 2.8 99
GAS-30A VFC 0.7 7 102 5.7 201 40 30 1500 970 1375 780 67±2 40
0.8 8 116 5.5 194
1 10 145 5 177
1.3 13 189 4.5 159
GAS-37A VFC 0.7 7 102 6.8 240 50 37 1500 970 1375 800 68±2 40
0.8 8 116 6.31 222
1 10 145 5.7 201
1.3 13 189 5 177
GAS-45A VFC 0.7 7 102 7.9 279 60 45 1500 970 1375 820 69±2 40
0.8 8 116 7.4 261
1 10 145 6.9 244
1.3 13 189 6.1 215
GAS-55A VFC 0.7 7 102 10.9 385 75 55 direct drive &air cooling or water cooling 2150 1326 1766 1550 69±2 50
0.8 8 116 10.4 367
1 10 145 9.4 332
1.3 13 189 8.6 304
GAS-75A VFC 0.7 7 102 14.5 512 100 75 2150 1326 1766 1600 70±2 50
0.8 8 116 13.8 487
1 10 145 12.6 445
1.3 13 189 11.2 395
GAS-90A VFC 0.7 7 102 17 600 120 90 2545 1450 1900 2500 75±2 65
0.8 8 116 16.5 583
1 10 145 15.2 537
1.3 13 189 14 494

*For other requirements,please contact the salesman.

Company Information

Packaging & Shipping

FAQ

 

Are you manufacturer?
ZIQI: Yes,we are professional air compressor manufacturer over 10 years and our factory located in ZheJiang .
How long is your air compressor warranty?
ZIQI: For 1 year.
Do you provide After- sales service parts?
ZIQI: Of course, We could provide easy- consumable spares.
How long could your air compressor be used?
ZIQI: Generally, more than 10 years.
How about your price?
ZIQI: Based on high quality, Our price is very competitive in this market all over the world.
How about your customer service?
ZIQI: For email, we could reply our customers’ emails within 2 hours.
Do you support OEM?
ZIQI: YES, and we also provide multiple models to select.

How to get quicker quotation?

When you send us inquiry, please confirm below information at the same time:
* What is the air displacement (m3/min,cfm/min)?
* What is the air pressure (mpa,bar,psi)?
* What is the voltage in your factory (v/p/Hz)?
* It is ok if you need air tank, air dryer and filters.
This information is helpful for us to check suitable equipment solution and quotation quickly.

 

Hot Products

VSD Oil-Free Screw Air Compressor Combined Screw Air Compressor Two Stage Screw Air Compressor

 

Contact

Bob Cui | Overseas Sale Manager

ZIQI Compressor(ZheJiang )Co.,Ltd

Add:No.280,Wangwei West Rd.Fengjing Industrial Park, Xihu (West Lake) Dis.n Dist.,ZheJiang ,CN.

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Support
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

Are There Portable Screw Compressors Available?

Yes, portable screw compressors are available in the market to cater to various applications that require mobility and flexibility. Here’s a detailed explanation:

Portable screw compressors are compact and designed for easy transportation, allowing them to be used in different locations as needed. They offer the advantage of providing compressed air or gas on-site without the need for a fixed installation.

These compressors are typically designed with features that make them suitable for portable applications. Some key characteristics of portable screw compressors include:

  • 1. Compact and Lightweight Design: Portable screw compressors are designed to be lightweight and compact, making them easy to transport and maneuver. They are often mounted on wheels or skids for enhanced mobility.
  • 2. Durability and Robustness: Portable compressors are built to withstand the rigors of transportation and on-site use. They are constructed with sturdy materials and reinforced components to ensure durability in various working environments.
  • 3. Engine-Powered: Many portable screw compressors are powered by internal combustion engines, such as gasoline or diesel. This eliminates the need for a fixed power source, allowing them to be used in remote locations or areas without access to electricity.
  • 4. Integrated Controls and Safety Features: Portable compressors are equipped with user-friendly controls and safety features for easy operation and protection. These may include start/stop controls, pressure regulation systems, temperature monitoring, and safety shutdown mechanisms.
  • 5. Noise and Vibration Reduction: Portable screw compressors often incorporate noise and vibration reduction technologies to minimize their operational noise levels and vibrations. This helps maintain a comfortable and safe working environment.
  • 6. Versatility in Application: Portable screw compressors are designed to accommodate a wide range of applications. They can be used for construction projects, road repairs, mining operations, oil and gas exploration, emergency air supply, and other portable compressed air or gas requirements.

The capacity and performance of portable screw compressors can vary, ranging from smaller units suitable for light-duty tasks to larger compressors capable of delivering higher volumes and pressures for heavy-duty applications.

When selecting a portable screw compressor, it’s important to consider factors such as the required air or gas flow rate, operating pressure, power source availability, environmental conditions, and specific application needs. Consulting with manufacturers or suppliers can help in choosing the most suitable portable screw compressor for a particular use case.

air compressor

Can Screw Compressors Be Used for Refrigeration?

Yes, screw compressors can be used for refrigeration applications. Here’s a detailed explanation:

Screw compressors are versatile and widely used in various industrial applications, including refrigeration. They are known for their efficiency, reliability, and ability to handle high-capacity refrigeration systems. Screw compressors work by compressing refrigerant gas, increasing its pressure and temperature, and then transferring the heat to the surrounding environment.

Here are some key points regarding the use of screw compressors in refrigeration:

1. Industrial Refrigeration Systems:

Screw compressors are commonly employed in large-scale industrial refrigeration systems, such as those used in cold storage facilities, food processing plants, beverage production, and HVAC systems for commercial buildings. These systems require high cooling capacities and continuous operation, making screw compressors an ideal choice.

2. Positive Displacement Compressors:

Screw compressors belong to the category of positive displacement compressors. They use two interlocking helical rotors (screws) to trap and compress the refrigerant gas. This design ensures a continuous flow of refrigerant and allows for efficient compression over a wide range of operating conditions.

3. Oil-Injected and Oil-Free Types:

Screw compressors can be either oil-injected or oil-free. Oil-injected screw compressors use oil for lubrication and cooling, which helps reduce friction and extend the compressor’s lifespan. In contrast, oil-free screw compressors use specialized coatings and materials to eliminate the need for oil, making them suitable for applications where oil contamination is a concern, such as in the pharmaceutical or food industries.

4. Multi-Stage Compression:

In refrigeration applications, screw compressors are often used in multi-stage configurations to achieve higher pressure ratios and improve overall system efficiency. Multi-stage compression involves compressing the refrigerant gas in multiple stages, typically with intermediate cooling between each stage, to reduce the work required for compression and enhance system performance.

5. Variable Speed Control:

Screw compressors can be equipped with variable speed drives (VSD) that allow for precise control of the compressor’s rotational speed. VSD technology enables the compressor to adjust its capacity according to the refrigeration load, resulting in energy savings and improved system performance.

6. System Integration:

Screw compressors are often integrated into complex refrigeration systems, working in tandem with other components such as condensers, evaporators, expansion valves, and control systems. This integration ensures efficient heat transfer, proper refrigerant flow, and effective temperature control.

It’s important to note that the selection of a screw compressor for refrigeration applications should consider factors such as cooling capacity requirements, operating conditions, refrigerant type, system configuration, and specific industry regulations.

In summary, screw compressors are well-suited for refrigeration applications, especially in industrial settings. Their efficiency, reliability, and capacity make them a popular choice for large-scale refrigeration systems. Whether in cold storage facilities, food processing plants, or HVAC systems, screw compressors play a crucial role in maintaining optimal temperatures and preserving perishable goods.

air compressor

Can Screw Compressors Handle High-Pressure Applications?

Yes, screw compressors are capable of handling high-pressure applications. Here’s a detailed explanation:

Screw compressors are known for their ability to deliver high-pressure compressed air or gas. The design of screw compressors allows them to achieve higher pressure ratios compared to other types of compressors, such as reciprocating piston compressors.

The compression process in screw compressors is continuous and smooth, which enables them to handle high-pressure requirements efficiently. The intermeshing rotors create compression chambers that gradually reduce in volume, resulting in the compression of air or gas. By adjusting the rotational speed of the rotors and optimizing the design parameters, screw compressors can generate the desired high discharge pressures.

However, it’s important to note that the maximum pressure capability of a screw compressor may vary depending on factors such as:

  • 1. Compressor Design: The design features of the screw compressor, including the rotor profile, sealing mechanism, and cooling system, can influence its maximum pressure capacity.
  • 2. Rotor Size and Speed: The size and rotational speed of the rotors impact the compression ratio and, consequently, the achievable discharge pressure. Larger rotors and higher rotational speeds generally allow for higher pressure ratios.
  • 3. Drive Power: The power of the drive motor connected to the screw compressor affects its ability to handle high-pressure applications. Adequate power is necessary to overcome the resistance and maintain the desired compression ratio.
  • 4. Structural Integrity: The structural integrity and material strength of the compressor housing, rotors, and other components determine the maximum pressure that the compressor can withstand without failure or leakage.

It’s important to select a screw compressor with the appropriate specifications and consult the manufacturer’s guidelines to ensure that it can handle the specific high-pressure requirements of the application.

Additionally, it’s worth noting that high-pressure applications may also require additional equipment, such as pressure vessels or downstream pressure regulators, to safely handle and control the compressed air or gas at the desired pressure levels.

China supplier Industrial Compressor Heavy Duty VSD Stationary AC Power Electric Air Cooled Directly Driven Rotary Screw Gas Air Compressors Pump with Germany Ghh Rand Air End   air compressor partsChina supplier Industrial Compressor Heavy Duty VSD Stationary AC Power Electric Air Cooled Directly Driven Rotary Screw Gas Air Compressors Pump with Germany Ghh Rand Air End   air compressor parts
editor by CX 2024-02-15

China Standard 37kw 50HP Highly AC New AC Variable Displacement Twin Stage Electric Stationary Air Cooling/Water Cooling Quiet Rotary Type Screw Gas Air Compressors Industrial air compressor lowes

Product Description

 

Product Description

Two-Stage Screw Air End

Double- stage compression means that 2 airends are connected in series, and the compression ratio is changed to achieve compressed air.

Super High Efficiency Motor

Brazil WEG IE4 motor,three phase induction motor;Class F insulation ,class B temperature rise,,IP55 protection;

Variable Speed Drive

The pressure could be selected by the strong smart controller of the frequency inverter continually ,to ensure that the actual air displacement is consistent with the user’s air consumption

 

 

 

 

 

 

 

Technical Parameter

model air pressure air displacement power noise dimension
mpa bar(e) psi(g) m3/min cfm hp kw dB(A) L(mm) W(mm) H(mm)
GAT-22A 0.6 6 87 4.2 148 30 22 62-66 1450 950 1250
0.7 7 102 3.95 139
0.8 8 116 3.5 124
1 10 145 3.2 113
1.3 13 189 2.6 92
GAT-30A 0.6 6 87 6.2 219 41 30 63-67 1700 1100 1450
0.7 7 101 6.03 213
0.8 8 116 5.4 191
GAT-37A 0.6 6 87 7.1 251 50 37
0.7 7 102 6.9 244
0.8 8 116 6.7 237
1 10 145 5.6 198
1.3 13 189 5.4 191
GAT-45A 0.6 6 87 8.3 293 61 45 66-70
0.7 7 102 8.01 283
0.8 8 116 7.8 275
1 10 145 6.5 230
1.3 13 189 6.2 219
GAT-55A 0.6 6 87 11.4 403 75 55 70-74 2150 1380 1780
0.7 7 102 10.8 381
0.8 8 116 10 353
1 10 145 9.3 328
GAT-75A 0.6 6 87 16 565 102 75
0.7 7 102 14.2 501
0.8 8 116 14 494
1 10 145 13 459
1.3 13 189 9.5 335
GAT-90A 0.6 6 87 19 671 122 90 73-77 2800 1750 1900
0.7 7 102 18 636
0.8 8 116 16.5 583
1 10 145 16 565
1.3 13 189 13 459
GAT-110A 0.6 0.6 6 87 24 847 150 74-78
0.7 7 102 22 777
0.8 8 116 18.5 653
1 10 145 18 636
1.3 13 189 16 565
GAT-132A 0.6 6 87 26.5 936 179 132 75-79
0.7 7 101 26 918
0.8 8 116 23 812
1 10 145 22 777
1.3 13 189 18 636
GAT-160A 0.6 6 87 32.5 1148 217 160 3300 2050 2150
0.7 7 102 32 1130
0.8 8 116 28 989
1 10 145 26 918
1.3 13 189 22.5 794
GAT-185A 0.6 6 87 41 1148 251 185
0.7 7 101 37.92 1339
0.8 8 116 32.5 1148
1 10 145 31 1094
1.3 13 189 26 918
GAT-200A 0.6 0.6 6 87 43.8 1547 272 78-82
0.7 7 102 40.5 1430
0.8 8 116 37 1306
1 10 145 32.5 1148
1.3 13 189 30.5 1077
GAT-220A 0.6 6 87 49.5 1748 299 220
0.7 7 102 49 1730
0.8 8 116 41 1447
1 10 145 36.5 1289
1.3 13 189 32 1130
GAT-250A 0.6 6 87 56.5 1995 340 250 3850 2250 2060
0.7 7 102 54 1907
0.8 8 116 49 1730
1 10 145 40 1412
1.3 13 189 36 1271

Company Information

 

Packaging & Shipping

 

FAQ

 

 

Are you manufacturer?

ZIQI: Yes,we are professional air compressor manufacturer over 10 years and our factory located in ZheJiang .
How long is your air compressor warranty?
ZIQI: For 1 year.
Do you provide After- sales service parts?
ZIQI: Of course, We could provide easy- consumable spares.
How long could your air compressor be used?
ZIQI: Generally, more than 10 years.
How about your price?
ZIQI: Based on high quality, Our price is very competitive in this market all over the world.
How about your customer service?
ZIQI: For email, we could reply our customers’ emails within 2 hours.
Do you support OEM?
ZIQI: YES, and we also provide multiple models to select.

How to get quicker quotation?

When you send us inquiry, please confirm below information at the same time:
* What is the air displacement (m3/min,cfm/min)?
* What is the air pressure (mpa,bar,psi)?
* What is the voltage in your factory (v/p/Hz)?
* It is ok if you need air tank, air dryer and filters.
This information is helpful for us to check suitable equipment solution and quotation quickly.

 

Hot Products

Combined Screw Air Compressor 5hp Combined Screw Air Compressor 20hp Oil Free Scroll Air Compressor

 

Contact

Bob Cui | Overseas Sale Manager

ZIQI Compressor(ZheJiang )Co.,Ltd

Add:No.280,Wangwei West Rd.Fengjing Industrial Park, Xihu (West Lake) Dis.n Dist.,ZheJiang ,CN.

 

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Support
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

How Do Gas Air Compressors Compare to Diesel Air Compressors?

When comparing gas air compressors to diesel air compressors, there are several factors to consider, including fuel efficiency, power output, cost, maintenance requirements, and environmental impact. Here’s a detailed explanation of how these two types of air compressors compare:

1. Fuel Efficiency:

Diesel air compressors are generally more fuel-efficient compared to gas air compressors. Diesel engines have higher energy density and better overall efficiency than gasoline engines. This means that diesel compressors can produce more work output per unit of fuel consumed, resulting in lower fuel costs and longer runtimes between refueling.

2. Power Output:

Diesel air compressors typically provide higher power output compared to gas air compressors. Diesel engines are known for their robustness and ability to generate higher torque, making them suitable for heavy-duty applications that require a larger volume of compressed air or higher operating pressures.

3. Cost:

In terms of upfront cost, gas air compressors are generally more affordable compared to diesel air compressors. Gasoline engines and components are typically less expensive than their diesel counterparts. However, it’s important to consider long-term costs, including fuel expenses and maintenance, which can vary depending on factors such as fuel prices and usage patterns.

4. Maintenance Requirements:

Diesel air compressors often require more regular maintenance compared to gas air compressors. This is because diesel engines have additional components such as fuel filters, water separators, and injector systems that need periodic servicing. Gas air compressors, on the other hand, may have simpler maintenance requirements, resulting in reduced maintenance costs and time.

5. Environmental Impact:

When it comes to environmental impact, diesel air compressors produce higher emissions compared to gas air compressors. Diesel engines emit more particulate matter, nitrogen oxides (NOx), and carbon dioxide (CO2) compared to gasoline engines. Gas air compressors, especially those powered by propane, tend to have lower emissions and are considered more environmentally friendly.

6. Portability and Mobility:

Gas air compressors are generally more portable and easier to move compared to diesel air compressors. Gasoline engines are typically lighter and more compact, making gas air compressors suitable for applications where mobility is essential, such as construction sites or remote locations.

It’s important to note that the specific requirements of the application and the availability of fuel sources also play a significant role in choosing between gas air compressors and diesel air compressors. Each type has its own advantages and considerations, and the choice should be based on factors such as the intended usage, operating conditions, budget, and environmental considerations.

In conclusion, gas air compressors are often more affordable, portable, and suitable for lighter applications, while diesel air compressors offer higher power output, fuel efficiency, and durability for heavy-duty operations. Consider the specific needs and factors mentioned above to determine the most appropriate choice for your particular application.

air compressor

Can Gas Air Compressors Be Used for Gas Line Maintenance?

Gas air compressors can be used for certain aspects of gas line maintenance, primarily for tasks that require compressed air. Here’s a detailed explanation:

1. Clearing Debris and Cleaning:

Gas air compressors can be utilized to clear debris and clean gas lines. Compressed air can be directed through the gas lines to dislodge and remove dirt, dust, rust particles, or other contaminants that may accumulate over time. This helps maintain the integrity and efficiency of the gas lines.

2. Pressure Testing:

Gas line maintenance often involves pressure testing to ensure the lines can withstand the required operating pressures. Gas air compressors can provide the necessary compressed air to pressurize the lines for testing purposes. By pressurizing the gas lines with compressed air, technicians can identify any leaks or weaknesses in the system.

3. Leak Detection:

Gas air compressors can also be used in conjunction with appropriate leak detection equipment to identify and locate gas leaks in the gas lines. Compressed air can be introduced into the lines, and the detection equipment can then identify any areas where the compressed air escapes, indicating a potential gas leak.

4. Valve and Equipment Maintenance:

Gas line maintenance may involve the inspection, maintenance, or replacement of valves and associated equipment. Compressed air can be used to clean and blow out debris from valves, purge lines, or assist in the disassembly and reassembly of components.

5. Pipe Drying:

Gas air compressors can aid in drying gas lines after maintenance or repairs. By blowing compressed air through the lines, any residual moisture can be removed, ensuring the gas lines are dry before being put back into service.

6. Precautions and Regulations:

When using gas air compressors for gas line maintenance, it is essential to follow safety precautions and adhere to relevant regulations. Gas line maintenance often involves working in hazardous environments, and proper training, equipment, and procedures must be followed to ensure the safety of personnel and the integrity of the gas system.

It is important to note that gas air compressors should not be used directly for pressurizing or transporting natural gas or other combustible gases. Gas line maintenance tasks involving gas air compressors primarily focus on using compressed air for specific maintenance and testing purposes, as outlined above.

In summary, gas air compressors can be useful for certain aspects of gas line maintenance, including clearing debris, pressure testing, leak detection, valve and equipment maintenance, and pipe drying. However, it is crucial to follow safety guidelines and regulations when working with gas lines and compressed air to ensure the safety and integrity of the gas system.

air compressor

Can Gas Air Compressors Be Used in Remote Locations?

Yes, gas air compressors are well-suited for use in remote locations where access to electricity may be limited or unavailable. Their portability and reliance on gas engines make them an ideal choice for providing a reliable source of compressed air in such environments. Here’s a detailed explanation of how gas air compressors can be used in remote locations:

1. Independence from Electrical Grid:

Gas air compressors do not require a direct connection to the electrical grid, unlike electric air compressors. This independence from the electrical grid allows gas air compressors to be used in remote locations, such as wilderness areas, remote job sites, or off-grid locations, where it may be impractical or cost-prohibitive to establish electrical infrastructure.

2. Mobility and Portability:

Gas air compressors are designed to be portable and easy to transport. They are often equipped with handles, wheels, or trailers, making them suitable for remote locations. The gas engine powering the compressor provides mobility, allowing the compressor to be moved to different areas within the remote location as needed.

3. Fuel Versatility:

Gas air compressors can be fueled by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This fuel versatility ensures that gas air compressors can adapt to the available fuel sources in remote locations. For example, if gasoline or diesel is readily available, the gas air compressor can be fueled with these fuels. Similarly, if natural gas or propane is accessible, the compressor can be configured to run on these gases.

4. On-Site Power Generation:

In remote locations where electricity is limited, gas air compressors can serve as on-site power generators. They can power not only the compressor itself but also other equipment or tools that require electricity for operation. This versatility makes gas air compressors useful for a wide range of applications in remote locations, such as powering lights, tools, communication devices, or small appliances.

5. Off-Grid Operations:

Gas air compressors enable off-grid operations, allowing tasks and activities to be carried out in remote locations without relying on external power sources. This is particularly valuable in industries such as mining, oil and gas exploration, forestry, or construction, where operations may take place in remote and isolated areas. Gas air compressors provide the necessary compressed air for pneumatic tools, drilling equipment, and other machinery required for these operations.

6. Emergency Preparedness:

Gas air compressors are also beneficial for emergency preparedness in remote locations. In situations where natural disasters or emergencies disrupt the power supply, gas air compressors can provide a reliable source of compressed air for essential equipment and systems. They can power emergency lighting, communication devices, medical equipment, or backup generators, ensuring operational continuity in critical situations.

7. Adaptability to Challenging Environments:

Gas air compressors are designed to withstand various environmental conditions, including extreme temperatures, humidity, dust, and vibrations. This adaptability to challenging environments makes them suitable for use in remote locations, where environmental conditions may be harsh or unpredictable.

Overall, gas air compressors can be effectively used in remote locations due to their independence from the electrical grid, mobility, fuel versatility, on-site power generation capabilities, suitability for off-grid operations, emergency preparedness, and adaptability to challenging environments. These compressors provide a reliable source of compressed air, enabling a wide range of applications in remote settings.

China Standard 37kw 50HP Highly AC New AC Variable Displacement Twin Stage Electric Stationary Air Cooling/Water Cooling Quiet Rotary Type Screw Gas Air Compressors Industrial   air compressor lowesChina Standard 37kw 50HP Highly AC New AC Variable Displacement Twin Stage Electric Stationary Air Cooling/Water Cooling Quiet Rotary Type Screw Gas Air Compressors Industrial   air compressor lowes
editor by CX 2024-02-14

China OEM Refrigeration Unit with Frascold Screw 2 Compressors 60HP air compressor lowes

Product Description

60HP Refrigeration unit with Frascold screw compressors 

Zhexue brand MFRLG series products are applicable to the large size -30ºC~-50ºC low temperature refrigeration system, as the large size low temperature cold rooms, ice making, and blast freezing etc.,

Features:
1.Reliable system: famous brand compressor, PLC controller, high efficient oil separating system ,
2.German bitzer  low temperature screw compressor, with the features of high efficiency, long service life, tiny vibration and low noise
3.this series products have a complete set of world famous components, protection devices for compressor wrong direction, over heat, over load, over discharging temperature, low oil level, over high/low pressure of oil flow etc.
4.the unit is matched with economizer, which can effectively increase the capacity for low temperature operation.

Model Description:
M BZ LG F 2-S 100 / J Y
M: MEOJILE products
BZ: compressor brad   BZ: Bitzer
                                     HZ: Hanbell
                                      FS: FUSHENG
                                      RF: RefComp
                                      FR: Frascold
LG: Compressor type   LG: screw compressor
                                      BF:piston compressor
                                      WX: scroll compressor
F: condenser type      F: air cooled/ Evaporative condenser
                                   W: water cooled
2: compressor qty
S:  S: 2 stage compressor  /: single compressor
100: HP
J :  room temperature range  H: (+5~+20ºC)
                                              M:(-10~+5ºC)
                                               L: (-30~-10ºC)
                                               J: (-50~-30ºC)
Main Components :

Compressor, condenser , pressure controller, pressure oil gauge, pressure sensor,filter vat filter core, liquid angle valve , accumulator, suction check valve, oil separator , oil safety valve, oil pipe ball valve, oil cooler, oil cooler valves, filter, oil dry filter, filter core, solenoid valve, economizer, sight glass, expansion valve,touch screen, LP sensor , PLC controller, CHINAMFG HMI.
 

Specification: 
 

Refrigeration unit with Frascold screw compressors 
 Unit model MFRLGF2-                       60(L)JY MFRLGF2-               80(L)JY MFRLGF2-              100(L)JY MFRLGF2-             120(L)JY MFRLGF2-               140(L)JY
Refrigerant R507(R404A)
Power supply 380V/3P/50HZ
Compressor Model FVR-L-30-120Y FVR-L-40-140Y FVR-L-50-160Y FVR-L-60-200Y FVR-L-70-230Y
Qty 2 2 2 2 2
Evaporating Temperature -50ºC~-10ºC
Evap. Temp -25ºC Cooling capacity(KW) 106.2 126.6 143.6 191.8 220.4
-25ºC Power input(KW) 58 67 75.2 100 113.2
-42ºC Cooling capacity(KW) 50.2 61.6 70 92.4 105.6
-42ºC Power input(KW) 50.4 56.6 61 83.4 91.8
 Liquid pipe(mm) Φ28 Φ35 Φ35 Φ42 Φ42
 Suction pipe(mm) DN80 DN80 DN80 DN100 DN100
  Oil separator outlet(mm) DN50 DN50 DN50 DN65 DN65
Receiver inlet(mm) Φ35 DN40 DN40 DN50 DN50
 Overall size L(mm) 2600 2600 2600 2600 2600
W(mm) 1950 1950 1950 1950 1950
H(mm) 1800 1800 1800 1800 1800
cooling capacity and power are set based on condensing temperature of 35ºC,used for evaporation condenser.

Refrigeration unit with Frascold screw compressors 
 Unit model MFRLGF2-
160(L)JY
MFRLGF2-
180(L)JY
MFRLGF2-
200(L)JY
MFRLGF2-
220(L)JY
MFRLGF2-
250(L)JY
MFRLGF2-
320(L)JY
Refrigerant R507(R404A)
Power supply 380V/3P/50HZ
Compressor Model FVR-L-80-270Y FVR-L-90-300Y FVR-L-100-350Y FVR-L-110-380Y FVR-L-125-430Y FVR-L-160-540Y
Qty 2 2 2 2 2 2
Evaporating Temperature -50ºC~-10ºC
Evap. Temp -25ºC Cooling capacity(KW) 253.8 284.6 325.2 344.4 406.6 480.2
-25ºC Power input(KW) 128 146.8 162.4 173.2 202.8 245.2
-42ºC Cooling capacity(KW) 125 137.8 157.2 167.8 194.6 232.2
-42ºC Power input(KW) 106.4 118.8 132.6 143.4 166.6 210.8
 Liquid pipe(mm) Φ42 DN50 DN50 DN50 DN50 DN50
 Suction pipe(mm) DN100 DN125 DN125 DN125 DN150 DN150
  Oil separator outlet(mm) DN65 DN80 DN80 DN80 DN80 DN80
Receiver inlet(mm) DN50 DN65 DN65 DN65 DN65 DN65
 Overall size L(mm) 2600 2600 2600 2600 3200 3200
W(mm) 1950 1950 1950 1950 2100 2100
H(mm) 1800 1800 1800 1800 2200 2200
cooling capacity and power are set based on condensing temperature of 35ºC,used for evaporation condenser.

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After-sales Service: Oversea Aftersales Is Available
Warranty: 12 Months
Principle: Screw Compressor
Samples:
US$ 5000/Set
1 Set(Min.Order)

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Customization:
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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Industries Commonly Use Screw Compressors?

Screw compressors are widely used in various industries due to their efficiency, reliability, and versatility. Here’s a detailed overview of the industries that commonly utilize screw compressors:

  • 1. Manufacturing: Screw compressors find extensive use in manufacturing industries such as automotive, aerospace, electronics, and appliances. They are employed for applications such as powering pneumatic tools, operating production lines, providing compressed air for painting, and controlling automated processes.
  • 2. Oil and Gas: The oil and gas industry extensively utilizes screw compressors for various purposes. They are employed in upstream operations for natural gas gathering, gas lift systems, and wellhead compression. In downstream operations, screw compressors are used in refining processes, gas transmission, and storage facilities.
  • 3. Chemical and Petrochemical: Screw compressors play a crucial role in chemical and petrochemical industries. They are used for compressing gases in chemical reactions, providing instrument air for control systems, powering pneumatic conveying systems, and handling various process gases in refining and production processes.
  • 4. Food and Beverage: Screw compressors are employed in the food and beverage industry for applications such as refrigeration, freezing, and air supply for packaging processes. They help maintain optimal temperature and humidity conditions, ensuring the quality and safety of food and beverage products.
  • 5. Pharmaceutical and Healthcare: Screw compressors are utilized in pharmaceutical manufacturing facilities, research laboratories, and healthcare institutions. They provide clean, oil-free compressed air for critical processes, such as pharmaceutical production, medical device manufacturing, and laboratory analysis. High-quality compressed air is essential to meet stringent quality and regulatory standards in these industries.
  • 6. Power Generation: Screw compressors find applications in power generation facilities, including gas turbine power plants, combined heat and power (CHP) systems, and cogeneration plants. They are used for inlet air compression, fuel gas boosting, and other compressed air requirements in power generation processes.
  • 7. Construction and Mining: Screw compressors are widely used in construction and mining industries for powering pneumatic tools, drilling equipment, and material handling systems. They provide the necessary compressed air for efficient and reliable operation in demanding construction and mining environments.
  • 8. Municipal and Wastewater Treatment: Screw compressors are utilized in municipal water treatment and wastewater treatment plants. They play a vital role in aeration processes, where compressed air is introduced into water or wastewater to promote biological treatment and ensure effective removal of contaminants.
  • 9. Printing and Packaging: Screw compressors are employed in printing and packaging industries for applications such as air drying, air cushioning, and powering pneumatic systems in printing presses and packaging machinery. They ensure consistent and reliable compressed air supply for efficient production processes.
  • 10. Automotive and Transportation: Screw compressors are used in automotive and transportation industries for applications such as air conditioning systems in vehicles, pneumatic braking systems, and compressed air supply for tire inflation and maintenance.

These are just a few examples, and screw compressors find applications in numerous other industries, including textiles, plastics, pulp and paper, steel and metal fabrication, electronics manufacturing, and more. The versatility and reliability of screw compressors make them a popular choice across a wide range of industrial sectors.

air compressor

What Is the Role of Control Systems in Screw Compressor Operation?

Control systems play a crucial role in the operation of screw compressors. Here’s a detailed explanation:

Screw compressors are complex machines that require precise control and monitoring for optimal performance and efficiency. Control systems provide the necessary intelligence and automation to regulate various aspects of screw compressor operation. Here are the key roles of control systems:

1. Start-up and Shutdown Control:

Control systems manage the start-up and shutdown sequences of screw compressors. During start-up, the control system ensures a gradual ramp-up of motor speed and system pressure to prevent sudden surges and excessive wear on components. During shutdown, it safely brings the compressor to a stop and performs necessary cooling and ventilation processes.

2. Load and Unload Control:

Screw compressors often feature load and unload operation to match compressed air supply with demand. The control system monitors system pressure, flow requirements, and other parameters to determine when to load or unload the compressor. It engages or disengages the compressor’s capacity control mechanism, such as inlet modulation valves or variable-speed drives, to maintain optimal operation at varying loads.

3. Pressure Control:

Control systems regulate the discharge pressure of screw compressors. They continuously monitor the system pressure and adjust compressor operation to maintain the desired pressure setpoint. The control system modulates the compressor’s capacity, adjusts the speed of the drive motor, or controls the opening and closing of inlet or discharge valves to achieve the target pressure.

4. Temperature Control:

Control systems monitor and control various temperature parameters within the screw compressor system. They ensure that the compressor operates within safe temperature limits by monitoring coolant temperatures, lubricant temperatures, and interstage or discharge temperatures. If temperature limits are exceeded, the control system may activate cooling mechanisms, adjust operating parameters, or trigger alarms and shutdowns to prevent damage.

5. Monitoring and Protection:

Control systems provide comprehensive monitoring and protection functions for screw compressors. They continuously collect data from various sensors and instruments, such as pressure sensors, temperature sensors, vibration sensors, and current sensors. The control system analyzes this data to detect abnormalities, malfunctions, or potential failures. It can initiate alarms, shutdowns, or safety interlocks to protect the compressor and associated equipment.

6. Energy Management:

Control systems optimize energy efficiency in screw compressor operation. They analyze system demand, performance characteristics, and energy consumption to make intelligent decisions regarding load modulation, capacity control, and motor speed adjustments. By optimizing the compressor’s operation, the control system helps reduce energy consumption, operating costs, and environmental impact.

7. Remote Monitoring and Control:

Modern control systems often offer remote monitoring and control capabilities. They can be integrated into supervisory control and data acquisition (SCADA) systems or connected to networked platforms. Remote access allows operators to monitor compressor performance, adjust operating parameters, receive alarms, and perform diagnostics from a central control room or via mobile devices.

In summary, control systems play a vital role in the operation of screw compressors by providing intelligent control, monitoring, and protection. They manage start-up and shutdown sequences, regulate load and unload operation, control pressure and temperature, monitor system parameters, optimize energy efficiency, and enable remote monitoring and control. By effectively managing the compressor’s operation, control systems contribute to reliable performance, energy efficiency, and overall system optimization.

air compressor

What Are the Maintenance Requirements for Screw Compressors?

Screw compressors require regular maintenance to ensure optimal performance, reliability, and longevity. Here’s a detailed overview of the maintenance requirements for screw compressors:

  • 1. Lubrication: Screw compressors rely on proper lubrication to reduce friction, minimize wear, and maintain efficient operation. Regular lubrication of the rotor bearings, seals, and other moving parts is essential. The type and frequency of lubrication may vary depending on the compressor’s design and manufacturer’s recommendations.
  • 2. Filter Replacement: Screw compressors have intake filters that prevent dust, debris, and contaminants from entering the compression chamber. These filters need to be inspected regularly and replaced or cleaned as necessary to ensure unrestricted airflow and prevent damage to the compressor components.
  • 3. Cooling System Maintenance: Screw compressors may have cooling systems, such as air or water coolers, to dissipate heat generated during compression. The cooling system should be inspected periodically, and any blockages or leaks should be addressed promptly to maintain optimal cooling efficiency.
  • 4. Inspection of Belts and Couplings: If the screw compressor is belt-driven or connected through couplings, regular inspection of belts, pulleys, and couplings is necessary. Worn or damaged belts should be replaced, and couplings should be checked for alignment and tightness to ensure smooth power transmission.
  • 5. Cleaning of Heat Exchangers: Heat exchangers in screw compressors, such as intercoolers and aftercoolers, can accumulate dirt, scale, and other deposits over time. Regular cleaning of these heat exchangers is important to maintain their heat transfer efficiency and prevent overheating of the compressed air or gas.
  • 6. Inspection of Seals and Gaskets: The seals and gaskets in a screw compressor play a critical role in maintaining proper compression and preventing air or gas leakage. Regular inspection of these components is necessary to detect any signs of wear, damage, or leakage. Faulty seals or gaskets should be replaced promptly to maintain the compressor’s efficiency.
  • 7. Regular Performance Testing: Periodic performance testing of screw compressors is recommended to assess their operating parameters, such as discharge pressure, flow rate, and power consumption. This helps identify any deviations from the expected performance and allows for adjustments or repairs as needed.

It’s important to note that the specific maintenance requirements for screw compressors may vary depending on the compressor’s design, manufacturer’s recommendations, operating conditions, and usage. Consulting the compressor’s manual and following the manufacturer’s guidelines is crucial for maintaining the compressor effectively and ensuring its reliable operation over time.

China OEM Refrigeration Unit with Frascold Screw 2 Compressors 60HP   air compressor lowesChina OEM Refrigeration Unit with Frascold Screw 2 Compressors 60HP   air compressor lowes
editor by CX 2024-02-14