Tag Archives: quality air compressor

China high quality Made in China Screw Air Compressor Portable Air Compressors best air compressor

Product Description

Laser cutting use integrated 8 bar 16 bar 7.5kw 11kw 15kw 22kw made in China for hot sale with CE ISO offer OEM air compressor

Product Description

Power output: 7-400 kW / 10-500 hp
Delivery rate: 0.8-71.2 m3/min / 28-2514 cfm
Pressure range: 7-13 bar / 100-190 psig

1.Permanent magnet frequency conversion saves energy and electricity, with high motor power factor, and intelligent frequency conversion control reduces equipment power consumption.

2.For the use of laser cutting auxiliary gas, customize oil control accessories to ensure that the oil content at the outlet of the air compressor is reduced to the minimum and the post-treatment pressure is reduced.

3.Closed silent design, thickened steel pipe customized connector, high shock resistance to ensure stability without leakage.

4.The direct connection host adopts 6 imported bearings, which have high accuracy, good stability, high screw rotation accuracy and more reliable use.

 

Product Parameters

Model Power
(kw)
 Working
 Pressure
(bar)
Flow
(m³/min)
M-7.5 7.5 1.0
16 0.6
M-11 11 1.5
16 0.9
M-15 15 2.0
16 1.2~1.5
20 0.9
M-22 22 3.6
16 2.2
20 1.8
M-37 37 8 6.3
16 3.3
20 3.2
25 2.2
M-45 45 8 7.5
16 5.0  
20 4.8  
25 3.0  

 

Company Profile

Hansmok air compressor manufacturing factory has been in the business for over 5 years and we take pride in producing high-quality
and reliable air compressors to meet the diverse needs of our clients. Our manufacturing facility is equipped with the latest technology and state-of-the-art machinery to ensure efficient production processes.
We specialize in the production of high quality air compressors for various industries such as laser cutting, automotive, manufacturing, and healthcare. Our compressors are known for their durability, energy efficiency, and low maintenance costs.
Our team of skilled engineers and technicians work closely with our clients to understand their specific requirements and design custom-built air compressors. We also provide timely after-sales service and support to ensure our clients have a hassle-free experience.
We are committed to exceeding our clients’ expectations and delivering products of the highest quality. With our experience and expertise, we are confident that we can provide the best air compressors for your business needs.

 

Certifications

Packaging & Shipping

We will customize suitable wooden box packaging for your screw machine, so that your machine can receive better protection during
transportation. When receiving the goods, it will be a perfect screw machine.

Our service

FAQ

Q1: Are you a manufacturer or trading company?
A: We are professional manufacturer with big modern factory in ZheJiang ,China. Both OEM & ODM service can be accepted.

Q2: What’s your delivery time?
A: Generally 3 to 7 days, if urgently order, please contact our sales in advance.

Q3: How long is your air compressor warranty?
A: One year for the whole machine and 2 years for screw air end, except consumble spare parts.

Q4: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal , Credit Card, and etc.
Also we could accept Dollar, RMB, Euro and other currency.
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;

Q5: How about your customer service?
A: 24 hours on-line service available. 48 hours problem solved promise.

Q6: How about your after-sales service?
A: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3. CHINAMFG agents and after service avaiable

How Often Do I Need to Replace My Air Intake Filter?
Air compressors with air intake filters need to be cleaned weekly. If your filter has built up so much debris that you can’t get it completely clean, or the filter is torn, you should replace it right away.
 

How Do I Control Contaminants in My Compressed Air System?
It’s important to have an effective air filtration system to keep your compressed air clean. Geso systems can provide you with all the air filters you need to help keep your compressed air clean.

Do I Need an Air Dryer in Addition to My Air Compressor?
It’s often a good value for you to add an air dryer to your air compressor system, as your air compressor can put a great deal of water into the compressed air system. Your air dryer could potentially remove gallons of water each day.

Many businesses rely on air compressors to accomplish work safely and efficiently. Some industries that use compressors include:

· Agriculture · Manufacturing · Automobiles · Pharmaceutical · Food and beverage · Dental and medical · Construction

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24*7 Online Service
Warranty: 2 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

What Is the Lifespan of a Typical Screw Compressor?

The lifespan of a typical screw compressor can vary depending on several factors, including the quality of the equipment, maintenance practices, operating conditions, and usage patterns. Here’s a detailed explanation:

The lifespan of a screw compressor is typically measured in operating hours, which refers to the cumulative hours the compressor has been in operation. While it’s challenging to provide an exact lifespan, as it can vary significantly, screw compressors are generally designed to have a long service life, often ranging from 20,000 to 100,000 operating hours.

Several factors can influence the lifespan of a screw compressor:

  • 1. Quality of Construction: The quality of construction and materials used in the compressor’s manufacturing plays a crucial role in its lifespan. Compressors built with high-quality components and robust construction tend to have a longer service life compared to those with lower-quality materials.
  • 2. Maintenance Practices: Regular and proper maintenance is essential to extend the lifespan of a screw compressor. Following the manufacturer’s recommended maintenance schedule, including tasks such as oil changes, filter replacements, and inspection of critical components, helps ensure optimal performance and reliability. Neglecting maintenance can lead to premature wear and potential breakdowns.
  • 3. Operating Conditions: The operating conditions in which the compressor operates can impact its lifespan. Factors such as temperature, humidity, and the presence of contaminants in the ambient air can affect the compressor’s performance and longevity. Compressors operated in clean, well-ventilated environments with controlled temperature and humidity conditions tend to have longer lifespans.
  • 4. Load and Usage Patterns: The load and usage patterns of the compressor also influence its lifespan. Compressors operated at or near their maximum capacity for prolonged periods may experience higher wear and tear compared to those operated within their recommended operating range. Compressors subjected to frequent start-stop cycles or continuous operation may have different lifespans based on the stress placed on their components.
  • 5. Maintenance and Repairs: The response to maintenance and repair needs can impact the compressor’s lifespan. Timely addressing of maintenance issues and prompt repairs when faults or malfunctions occur can prevent further damage and help prolong the compressor’s lifespan.
  • 6. Manufacturer and Design: The reputation and expertise of the manufacturer play a role in determining the compressor’s lifespan. Established manufacturers with a track record of producing reliable and durable equipment often design their compressors to have longer lifespans. It’s advisable to choose compressors from reputable manufacturers known for their quality and reliability.

It’s important to note that while a screw compressor may have a designed lifespan, it doesn’t necessarily mean it will fail immediately after reaching that threshold. With proper maintenance and care, compressors can often exceed their expected lifespan. On the other hand, neglecting maintenance or subjecting the compressor to harsh operating conditions can shorten its lifespan.

Regular monitoring of the compressor’s performance, including parameters such as discharge temperature, vibration levels, and energy consumption, can help identify any potential issues and take corrective actions to maintain the compressor’s reliability and extend its lifespan.

In summary, the lifespan of a typical screw compressor can range from 20,000 to 100,000 operating hours, depending on factors such as the quality of construction, maintenance practices, operating conditions, usage patterns, and manufacturer reputation. Adhering to proper maintenance practices, operating the compressor within its recommended parameters, and choosing a reputable manufacturer can help ensure a longer lifespan for the screw compressor.

air compressor

Are There Regulations Governing the Use of Screw Compressors in Certain Industries?

Yes, there are regulations governing the use of screw compressors in certain industries. Here’s a detailed explanation:

1. Occupational Safety and Health Administration (OSHA):

In the United States, OSHA sets standards and regulations to ensure the safety and health of workers. While OSHA does not have specific regulations solely focused on screw compressors, they have general requirements that apply to compressed air systems, including screw compressors. These requirements cover aspects such as electrical safety, guarding of moving parts, and proper maintenance practices to ensure worker safety.

2. Environmental Protection Agency (EPA):

The EPA in the United States regulates air emissions to protect the environment and public health. While screw compressors themselves are not directly regulated, if the compressed air is used in processes that emit pollutants, such as in industrial manufacturing, the EPA may have regulations that apply to those specific industries or processes.

3. Industry-Specific Regulations:

Certain industries have specific regulations that govern the use of screw compressors or compressed air systems. These regulations are often aimed at ensuring product quality, safety, and environmental compliance. Some examples include:

a) Food and Beverage Industry: The food and beverage industry often has strict regulations to ensure product safety and prevent contamination. Compressed air used in processes such as packaging, conveying, or powering equipment may need to meet specific quality standards, such as those established by the Food and Drug Administration (FDA) or the Global Food Safety Initiative (GFSI).

b) Pharmaceutical Industry: The pharmaceutical industry has stringent regulations to ensure product quality, safety, and compliance with Good Manufacturing Practices (GMP). Compressed air used in pharmaceutical manufacturing processes must meet specific standards, such as those outlined in the United States Pharmacopeia (USP) or the European Pharmacopoeia (Ph. Eur.).

c) Electronics Industry: The electronics industry often requires clean and dry compressed air to prevent damage to sensitive electronic components. Standards such as ISO 8573, which specify air purity classes for different contaminants in compressed air systems, may be applicable.

d) Automotive Industry: The automotive industry may have regulations and standards related to the use of compressed air in manufacturing processes, such as painting or pneumatic tools. These regulations often focus on worker safety, product quality, and environmental compliance.

It’s important for organizations in these industries to be aware of and comply with the relevant regulations governing the use of screw compressors. Compliance helps ensure the safety of workers, product quality, environmental protection, and overall regulatory compliance.

It’s worth noting that regulations may vary by country and region, so it’s essential to consult the specific regulations applicable to the industry and location where the screw compressors are being used.

air compressor

What Are the Key Components of a Screw Compressor?

A screw compressor consists of several key components that work together to compress air or gas. Here’s a detailed explanation of these components:

1. Male and Female Rotors:

The male and female rotors are the primary components of a screw compressor. These helical rotors have specially designed profiles that interlock with each other. The male rotor typically has fewer lobes or threads compared to the female rotor. As the rotors rotate, the interlocking lobes create compression chambers that gradually reduce in volume, compressing the air or gas.

2. Compression Chamber:

The compression chamber is formed by the interlocking lobes of the rotors. It is the space where the air or gas is compressed as the rotors rotate. The volume of the compression chamber decreases as the lobes move towards the discharge end, resulting in the compression of the trapped air or gas.

3. Inlet and Outlet Ports:

The inlet port is the entry point through which the air or gas enters the screw compressor. It is typically located at the suction side of the compressor. The inlet port allows the air or gas to flow into the compression chamber during the suction process. The outlet port is the exit point through which the compressed air or gas is discharged from the compressor.

4. Drive System:

The drive system of a screw compressor consists of a motor and a drive mechanism. The motor provides the rotational power required to drive the rotors. Common types of drive mechanisms include direct drive, belt drive, and gear drive. The drive system ensures that the rotors rotate in opposite directions at the desired speed and synchronization.

5. Oil System (in oil-injected compressors):

In oil-injected screw compressors, an oil system is present to provide lubrication, cooling, and sealing between the rotors. The oil system typically includes an oil reservoir, an oil pump, oil filters, and oil coolers. The lubricating oil is injected into the compression chamber, where it forms a thin film on the rotors, reducing friction and minimizing wear.

6. Cooling System:

Screw compressors often incorporate a cooling system to maintain optimal operating temperatures. The cooling system may include air or water-cooled heat exchangers, which dissipate the heat generated during compression. Cooling ensures that the compressor operates within safe temperature limits, preventing overheating and prolonging the lifespan of the components.

7. Control System:

A control system is an essential component of a screw compressor, providing monitoring and regulation of various parameters. It may include sensors, controllers, and safety devices to measure and control variables such as pressure, temperature, and operating conditions. The control system ensures efficient and safe operation of the screw compressor.

8. Sound Attenuation and Vibration Isolation:

To reduce noise and vibration, screw compressors are often equipped with sound attenuation measures and vibration isolation systems. These components help in minimizing the noise and vibrations generated during operation, making the compressor suitable for noise-sensitive environments.

In summary, the key components of a screw compressor include the male and female rotors, compression chamber, inlet and outlet ports, drive system, oil system (in oil-injected compressors), cooling system, control system, and sound attenuation/vibration isolation components. These components work together to enable the efficient compression of air or gas in the screw compressor.

China high quality Made in China Screw Air Compressor Portable Air Compressors   best air compressorChina high quality Made in China Screw Air Compressor Portable Air Compressors   best air compressor
editor by CX 2024-04-24

China supplier Quality Branded Combined Screw Air Compressor air compressor lowes

Product Description

Specification:

320 H36 Double 50 1.30  200-240Δ 345-415Y 5.7Δ/3.3Y 110 -280 290 58 18
60 1.50 220-275Δ 380-480Y 6.0Δ/3.5Y 130 -300 400 60

The advantages of CHINAMFG blowers: 
1. 100% oil free, Insulation class is F, Protection class is IP55.
2. Dual frequency 50HZ and 60HZ are available
3. Made of die cast aluminum ADC12.
4. Dual usage: compressor and vacuum (suction and blow).
5. Virtually maintenance free, with sealed long life bearings.
6. Smart design and low noise
7. ATEX explosion proof motor is available for all the blowers. We are the only manufacturer of blower which has the authorization to produce ATEX explosion proof motor. 
8. IE2 and IE3 motor are available for some blowers. 
9. Good quality and competitive prices. 
10. Quick delivery date. 

Application of CHINAMFG blowers/pumps:
Our blowers are widely used in the following applications.
1. CHINAMFG (fish and prawn pong aeration)
2. Waste water treatment, sewage treatment system.
3. Pneumatic conveying systems.
4. Pharmaceutical machinery
5. Garment machinery
6. Wood working machinery
7. Plastic machinery
8. Printing machinery
9. Textile machinery
10. Packaging machinery
11. Garment machinery
12. Paper processing.
13. Industrial cleaning machinery
14. Air knives
15. Dental suction equipment / dental vacuum pump

Our workshop: 

Our Exhibition: 

Our certification: (CE, ISO & CCC)

The instruction for CHINAMFG blowers:
The team of CHINAMFG has focused on this kind of blower for more than 15 years. We only produce side channel blowers, it’s also called ring blower, regenerative blower, air blower, vacuum pump etc.. We also supply belt drive blowers and all the parts for this kind of blower. The range of the power for our blowers is from 0.12kw to 30kw. 

Each production procedure is operated in our own workshop, tooling making, die casting, stamping, high precision machining, assembling and automatic spraying, so we could control the quality, cost and delivery date better.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Aluminum
Usage: for Manufacture, for Aeration, for Compress and Vacuum Suction
Flow Direction: Centrifugal
Pressure: High Pressure
Certification: ISO, CE, CCC
Protection Class: IP55
Samples:
US$ 152/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

What Is the Noise Level of Screw Compressors?

The noise level of screw compressors can vary depending on several factors, including the compressor’s size, design, operating conditions, and the presence of noise-reducing features. Here’s a detailed explanation:

Screw compressors are known for their relatively low noise levels compared to other types of compressors, such as reciprocating compressors. However, the actual noise level can still vary depending on the specific compressor model and its operating parameters.

The noise level of screw compressors is typically measured in decibels (dB) and can range from around 60 dB to 90 dB or higher. It’s important to note that the noise level is logarithmic, meaning that a small increase in decibel level represents a significant increase in perceived noise intensity.

Several factors can influence the noise level of screw compressors:

  • 1. Compressor Size and Design: Larger screw compressors tend to produce higher noise levels compared to smaller ones. This is because larger compressors generally have more powerful motors and larger rotating components, which can generate more noise. The design of the compressor, including the type of rotor profiles and the presence of noise-reducing features, can also impact the noise level.
  • 2. Operating Conditions: The operating conditions of the compressor, such as the speed of rotation and the discharge pressure, can affect the noise level. Higher speeds and pressures may result in increased noise production. Additionally, the presence of pulsations or vibrations in the system can contribute to noise generation.
  • 3. Sound Insulation and Enclosures: Some screw compressors come with built-in sound insulation or enclosures to reduce noise levels. These features help contain the noise within the compressor unit and minimize the propagation of noise to the surrounding environment. Compressors equipped with sound insulation or enclosures generally have lower noise levels compared to open-frame compressors.
  • 4. Installation and Surrounding Environment: The installation of the compressor and the characteristics of the surrounding environment can influence the perceived noise level. Factors such as the proximity of the compressor to sensitive areas, the presence of sound-absorbing materials, and the layout of the facility can impact the noise propagation and overall noise perception.
  • 5. Maintenance and Wear: Proper maintenance of the compressor, including regular inspection and lubrication of components, can help minimize noise levels. Wear and tear on the compressor’s internal parts can lead to increased noise production, so timely repairs or component replacements are important to maintain optimal performance and minimize noise.

It’s worth noting that noise levels are typically provided by manufacturers as specifications for each compressor model. These specifications can help users select compressors with noise levels that meet their specific requirements or comply with local noise regulations.

In summary, the noise level of screw compressors can range from around 60 dB to 90 dB or higher, depending on factors such as compressor size, design, operating conditions, and the presence of noise-reducing features. Proper installation, maintenance, and the use of sound insulation or enclosures can help minimize noise levels and create a more comfortable and quieter operating environment.

air compressor

What Is the Role of Air Dryers in Screw Compressor Systems?

Air dryers play a crucial role in screw compressor systems by removing moisture from the compressed air. Here’s a detailed explanation:

Air contains moisture in the form of water vapor, which can be problematic when compressed. As air is compressed, its temperature rises, causing the moisture to condense into liquid water. This moisture can cause various issues within the compressed air system, including equipment corrosion, decreased efficiency, and compromised air quality.

The role of air dryers in screw compressor systems is to remove this moisture from the compressed air, ensuring dry and clean air for reliable and efficient operation. Here are the key functions and benefits of air dryers:

1. Moisture Removal:

Air dryers extract moisture from the compressed air, reducing its dew point temperature. By lowering the dew point, the risk of condensation and subsequent issues, such as corrosion and water damage to pneumatic equipment, is minimized. Dry air is essential for maintaining the integrity and longevity of the system components.

2. Protection of Pneumatic Equipment:

Moisture in the compressed air can negatively impact pneumatic equipment, including valves, actuators, and air tools. It can cause rust, corrosion, and malfunctioning of these components. By using air dryers to remove moisture, the risk of damage to the equipment is significantly reduced, extending their lifespan and ensuring reliable performance.

3. Prevention of Contamination:

Moisture in compressed air can also lead to the growth of microorganisms, such as bacteria and fungi, within the system. These contaminants can contaminate the air and pose a health risk or cause product spoilage in sensitive applications, such as food and pharmaceutical industries. Air dryers help prevent the growth of these contaminants, ensuring clean and safe compressed air.

4. Enhanced Efficiency:

Dry compressed air improves the efficiency of the overall system. Moisture in the air can cause pressure drop issues, affecting the performance of pneumatic tools and equipment. Dry air allows for optimal operation, reducing energy consumption and enhancing system efficiency.

5. Reduced Maintenance and Downtime:

Moisture-related issues can lead to increased maintenance requirements and system downtime. By removing moisture with air dryers, the need for frequent maintenance and repairs caused by water-related problems is minimized. This helps in reducing costly downtime and improving productivity.

There are different types of air dryers commonly used in screw compressor systems:

a) Refrigerated Air Dryers: These dryers cool the compressed air, causing moisture to condense and separate from the air stream. The condensed water is then drained from the system, leaving behind dry air.

b) Desiccant Air Dryers: These dryers utilize desiccant materials, such as silica gel or activated alumina, to adsorb moisture from the compressed air. The desiccant material undergoes a regeneration process to remove the accumulated moisture, ensuring continuous drying of the compressed air.

c) Membrane Air Dryers: These dryers use permeable membranes to selectively remove moisture from the compressed air. The membranes allow water vapor to pass through while retaining dry air, effectively drying the compressed air stream.

The selection of the appropriate air dryer depends on factors such as the desired level of moisture removal, the specific application requirements, and the operating conditions of the screw compressor system.

In summary, air dryers play a vital role in screw compressor systems by removing moisture from the compressed air. They protect equipment, prevent contamination, enhance efficiency, and reduce maintenance and downtime. By ensuring dry and clean compressed air, air dryers contribute to the longevity, reliability, and optimal performance of the entire compressed air system.

air compressor

How Do Screw Compressors Compare to Piston Compressors?

Screw compressors and piston compressors are two common types of compressors used for various applications. Here’s a detailed comparison between these two types:

1. Working Principle:

Screw Compressors: Screw compressors use intermeshing rotors (usually a male and female rotor) to compress air or gas. The rotors rotate in opposite directions, creating compression chambers that gradually reduce in volume, compressing the air or gas. Piston Compressors: Piston compressors, also known as reciprocating compressors, use a piston and cylinder arrangement to compress air or gas. The piston moves back and forth within the cylinder, creating compression by reducing the volume of the chamber.

2. Continuous vs. Intermittent Compression:

Screw Compressors: Screw compressors provide continuous compression, which means they can deliver a steady flow of compressed air or gas without pulsations. The compression process is smooth and continuous, resulting in less vibration and noise. Piston Compressors: Piston compressors provide intermittent compression due to the reciprocating motion of the piston. The compression process is characterized by pulsations, resulting in pressure fluctuations and higher vibration levels compared to screw compressors.

3. Efficiency:

Screw Compressors: Screw compressors are known for their relatively high efficiency. They can achieve higher isothermal and adiabatic efficiency compared to piston compressors. The smooth and continuous compression process in screw compressors minimizes energy losses and heat generation, resulting in improved efficiency. Piston Compressors: Piston compressors have lower overall efficiency compared to screw compressors. The reciprocating motion of the piston leads to energy losses due to friction, heat generation, and pressure pulsations. These factors can reduce the efficiency of piston compressors, especially at higher compression ratios.

4. Size and Portability:

Screw Compressors: Screw compressors are generally more compact and require less space compared to piston compressors of similar capacity. They have a simpler design with fewer moving parts, making them relatively lightweight and easier to install. Screw compressors are often mounted on a skid or integrated into compact packages, offering convenient portability. Piston Compressors: Piston compressors are typically larger and bulkier compared to screw compressors of similar capacity. They have more complex designs with multiple moving parts, including pistons, connecting rods, and valves. The larger size and weight of piston compressors make them less portable and require more installation space.

5. Maintenance and Service:

Screw Compressors: Screw compressors generally require less maintenance compared to piston compressors. They have fewer moving parts, reducing the chances of wear and tear. Screw compressors often have longer service intervals and lower maintenance costs. However, proper lubrication and regular inspections are still necessary to ensure optimal performance and efficiency. Piston Compressors: Piston compressors require regular maintenance due to the higher number of moving parts. Components such as pistons, rings, valves, and bearings may require more frequent inspections, lubrication, and replacements. Maintenance costs and service intervals for piston compressors are typically higher compared to screw compressors.

6. Noise and Vibration:

Screw Compressors: Screw compressors operate with lower noise and vibration levels compared to piston compressors. The continuous and smooth compression process in screw compressors results in reduced vibrations and quieter operation, making them suitable for noise-sensitive environments. Piston Compressors: Piston compressors can generate higher noise levels and vibrations due to the reciprocating motion of the piston and the pulsations during compression. Additional measures, such as sound insulation and vibration dampening, may be required to minimize noise and vibration in piston compressors.

Both screw compressors and piston compressors have their advantages and disadvantages depending on specific application requirements. Screw compressors are favored in applications that demand continuous and efficient compression with minimal pulsations and lower noise levels. Piston compressors are suitable for applications that require intermittent compression, lower initial investment, and simplicity. Factors such as desired flow rate, pressure range, operating conditions, and cost considerations play a crucial role in selecting the appropriate compressor type for a given application.

China supplier Quality Branded Combined Screw Air Compressor   air compressor lowesChina supplier Quality Branded Combined Screw Air Compressor   air compressor lowes
editor by CX 2024-04-24

China Good quality Best Choice Energy-Efficient Cylinder Filling Biogas Methane CH4 Recovery Compressor for Foundries air compressor lowes

Product Description

Oil Free CH4/O2/N2/CNG/CO2/CFCs/He/SF6/Ar/H2 Compressor Booster:

Product Description

Our factory produced many kinds of oil free compressor, inlcuding oil free oxygen compressor, oil free gas compressor, including air, nitrogen gas, hydrogen gas, natural gas, Argon gas, helium gas, Sf6 gas ects more than 30 kinds of gas medium,max pressure up to 40Mpa.

 

A biogas methane recovery compressor is a vital component in the process of capturing and utilizing biogas generated from organic waste.This specialized compressor plays a crucial role in increasing the pressure of the biogas, making it suitable for storage, transportation, and utilization. By effectively compressing biogas, it enables efficient and cost-effective recovery of this renewable energy source. Biogas recovery compressors offer advantages such as high efficiency, durability, and low maintenance requirements. They find applications in a wide range of industries, including agriculture, wastewater treatment plants, landfills, and anaerobic digestion facilities. These compressors contribute to sustainable energy solutions by harnessing the potential of biogas and reducing reliance on fossil fuels, thus promoting environmental preservation and energy independence.

Argon compressors are commonly used in applications such as:

1. Agriculture: Biogas compressors are used in agricultural operations that employ anaerobic digesters to convert organic waste into biogas. The compressed biogas can be used for heating, electricity generation, and powering farm equipment, providing renewable energy solutions for farming operations.

2. Waste Management: Biogas compressors play a vital role in waste management facilities, such as landfills and wastewater treatment plants. They enable the compression of biogas generated from decomposing organic waste, which can then be used as a renewable energy source or flared off to reduce greenhouse gas emissions.

3. Industrial Applications: Biogas compressors are utilized in industries that produce biogas as a byproduct of their operations. This includes food processing, breweries, distilleries, and pulp and paper mills. The compressed biogas can be utilized for heating, steam generation, or electricity production, offering cost-effective and environmentally friendly energy solutions.

4. Transportation: Biogas compressors play a crucial role in compressing biogas for use as a transportation fuel. Compressed biogas, also known as biomethane, can be used as a clean and renewable alternative to fossil fuels in vehicles, reducing carbon emissions and air pollution.

5. Distributed Energy Systems: Biogas compressors enable the efficient compression of biogas for integration into distributed energy systems. These systems utilize biogas as a local energy source, supplying electricity and heat to nearby communities or industrial facilities.

Product Parameters

Output

 

Nm³/h

Rated

Inlet Pressure 

Mpa

Rated 

Outlet Pressure 

Mpa

Rated Power

KW

Volume Flow Of The 

Matched CO2 Generator 

Nm³/h

Cooling Type
3~5 0.3~0.7 1~20 4.0 3-5 Wind
8~12 0.3~0.7 1~20 5.5~7.5 8-12 Wind
15~16 0.3~0.7 1~20 11 15-16 Wind
20 0.3~0.7 1~20 15 20 Wind
24~25 0.3~0.7 1~20 15 24-25 Wind
30 0.3~0.7 1~20 15 30 Water
40 0.3~0.7 1~20 15 40 Water
50 0.3~0.7 1~20 18.5 50 Water
60~70 0.3~0.7 1~20 22 60-70 Water
80~90 0.3~0.7 1~20 15×2 80-90 Water
110~130 0.3~0.7 1~20 22×2 110-130 Water
150 0.3~0.7 1~20 22×2 150 Water
The inlet pressure of the oil-free oxygen booster can be between 0-1.0MPa, and the outlet pressure can reach up to 20Mpa. It is suitable for various output and can be customized according to the specific requirements of customers.

Selection Xihu (West Lake) Dis.

Selection principle of oil-free booster (Oxygen and nitrogen as examples)
1. Working conditions: Compressed medium; Inlet pressure; Exhaust pressure; Exhaust volume (Sometimes referring to the production volume of oxygen generator and nitrogen generator)
2. Determine the compressor model according to the working conditions
3. Common sense description
    Nm³/h is m³ of exhaust gas per hour under standard conditions; Nm³/min is m³ of exhaust gas per minute under standard conditions
    1bar=0.1Mpa≈1kgf
    The relationship between the flow rate in the pressure state and the flow rate in the standard state: the flow rate in the standard state = the flow rate in the pressure state × (fluid pressure + atmospheric pressure), the atmospheric pressure is usually 1 bar.

 

Product Advantages

1. Efficient Compression: Biogas compressors are designed to efficiently compress biogas to higher pressures, enabling effective storage, transportation, and utilization. They ensure maximum extraction of energy from the biogas, optimizing its use in various applications.

 

2. Durability and Reliability: Biogas compressors are built to withstand the demanding conditions of biogas processing environments. They are constructed with robust materials and components, ensuring durability and reliable operation even in challenging operational conditions.

 

3. Low Maintenance Requirements: Biogas compressors are engineered for minimal maintenance needs. They are designed to operate continuously with minimal downtime, reducing the need for frequent maintenance and repair, and ensuring high availability for uninterrupted biogas compression.

 

4. Safety Features: Biogas compressors incorporate safety features to protect both the equipment and operators. They include mechanisms such as pressure relief valves, temperature sensors, and automatic shutdown systems to prevent overpressure or overheating, ensuring safe and reliable operation.

 

5. Energy Efficiency: Biogas compressors are designed to optimize energy consumption during compression. They employ advanced technologies, such as variable speed drives and energy recovery systems, to minimize energy requirements and enhance overall energy efficiency.

 

6. Environmental Benefits: By facilitating the recovery and utilization of biogas, compressors contribute to the reduction of greenhouse gas emissions. Biogas, a renewable energy source, can replace fossil fuels in various applications, leading to a decrease in carbon emissions and a positive environmental impact.

 

 

Customizable Technical Parameters: For more detailed technical specifications and additional requirements specific to your needs, please contact us. We offer a range of biogas methane recovery compressors with varying capabilities and features to cater to diverse application demands.

Product Show

 

Project Case

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Support, Video Technical Support
Warranty: 12 Months
Lubrication Style: Oil-free
Samples:
US$ 6500/Unit
1 Unit(Min.Order)

|

Order Sample

Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can Gas Air Compressors Be Used for Well Drilling?

Gas air compressors can be used for well drilling, and they are commonly employed in drilling operations. Here’s a detailed explanation:

1. Air Drilling Method:

Gas air compressors are often utilized in the air drilling method, also known as pneumatic drilling. In this drilling technique, compressed air is used to create a high-velocity airflow that carries the drill cuttings to the surface. The high-pressure air also aids in cooling the drill bit and providing additional force for efficient drilling.

2. Benefits of Gas Air Compressors:

Gas air compressors offer several advantages for well drilling:

  • Portability: Gas air compressors can be easily transported to remote drilling sites, allowing for flexibility in well location.
  • Power: Gas air compressors provide high-pressure air output, which is essential for effective drilling in various geological formations.
  • Cost-Effectiveness: Gas air compressors can be more cost-effective compared to other drilling methods, as they eliminate the need for drilling mud and associated disposal costs.
  • Environmental Considerations: Air drilling with gas compressors produces minimal waste and does not require the use of potentially harmful drilling fluids, making it an environmentally friendly option.

3. Compressor Selection:

When selecting a gas air compressor for well drilling, several factors should be considered:

  • Pressure and Flow Requirements: Evaluate the pressure and flow requirements of the drilling operation to ensure that the gas air compressor can deliver the necessary air output.
  • Compressor Size and Power: Choose a compressor with adequate size and power output to match the drilling demands. Factors such as borehole depth, drill bit type, and drilling speed will influence the compressor’s power requirements.
  • Portability: Consider the portability features of the gas air compressor, such as its weight, dimensions, and mobility options, to facilitate transportation to drilling sites.

4. Safety Considerations:

It is essential to follow safety guidelines when using gas air compressors for well drilling. These may include proper ventilation to prevent the accumulation of exhaust fumes, adherence to equipment operating limits, and the use of personal protective equipment (PPE) for drilling personnel.

5. Other Considerations:

While gas air compressors are commonly used for well drilling, it is worth noting that the suitability of a gas air compressor for a specific drilling project depends on various factors such as geological conditions, well depth, and drilling objectives. It is recommended to consult with drilling experts and professionals to determine the most suitable drilling method and equipment for a particular project.

In summary, gas air compressors can be effectively used for well drilling, particularly in the air drilling method. They offer portability, power, cost-effectiveness, and environmental advantages. Proper selection, considering pressure and flow requirements, as well as safety precautions, is crucial to ensure successful and safe drilling operations.

air compressor

What Is the Impact of Altitude on Gas Air Compressor Performance?

Altitude can have a significant impact on the performance of gas air compressors. Here’s a detailed explanation:

1. Decreased Air Density:

As altitude increases, the air density decreases. This reduction in air density affects the performance of gas air compressors, primarily because compressors rely on the intake of ambient air to generate compressed air. With lower air density at higher altitudes, the compressor’s ability to draw in a sufficient volume of air is reduced.

2. Reduced Compressor Output:

The decrease in air density directly affects the compressor’s output. Gas air compressors may experience a decrease in their maximum airflow and pressure capabilities at higher altitudes. This reduction in output can impact the compressor’s efficiency and its ability to deliver the required compressed air for various applications.

3. Increased Compressor Workload:

At higher altitudes, gas air compressors need to work harder to maintain the desired level of compressed air output. The reduced air density means the compressor must compress a larger volume of air to achieve the same pressure as it would at lower altitudes. This increased workload can lead to higher energy consumption, increased wear and tear on the compressor components, and potentially decreased overall performance and lifespan.

4. Engine Power Loss:

If the gas air compressor is powered by an internal combustion engine (such as gasoline or diesel), altitude can also impact the engine’s performance. As the air density decreases, the engine may experience a power loss due to reduced oxygen availability for combustion. This can result in reduced engine horsepower and torque, affecting the compressor’s ability to generate compressed air.

5. Considerations for Proper Sizing:

When selecting a gas air compressor for use at higher altitudes, it is crucial to consider the specific altitude conditions and adjust the compressor’s size and capacity accordingly. Choosing a compressor with a higher airflow and pressure rating than required at sea level can help compensate for the reduced performance at higher altitudes.

6. Maintenance and Adjustments:

Regular maintenance and adjustments are necessary to optimize the performance of gas air compressors operating at higher altitudes. This includes monitoring and adjusting the compressor’s intake systems, fuel-to-air ratio, and ignition timing to account for the reduced air density and maintain proper combustion efficiency.

In summary, altitude has a notable impact on the performance of gas air compressors. The decrease in air density at higher altitudes leads to reduced compressor output, increased compressor workload, potential engine power loss, and considerations for proper sizing and maintenance. Understanding these effects is crucial for selecting and operating gas air compressors effectively in various altitude conditions.

air compressor

How Do You Choose the Right Size Gas Air Compressor for Your Needs?

Choosing the right size gas air compressor is crucial to ensure optimal performance and efficiency for your specific needs. Selecting a compressor that is too small may result in insufficient airflow or pressure, while choosing one that is too large can lead to unnecessary energy consumption and higher costs. Here’s a detailed explanation of the factors to consider when choosing the right size gas air compressor:

1. Required Airflow:

Determine the airflow requirements of your applications. Consider the tools, equipment, or processes that will be powered by the compressor and their respective airflow demands. The required airflow is typically measured in cubic feet per minute (CFM). Determine the total CFM required, taking into account any simultaneous or intermittent tool usage.

2. Operating Pressure:

Identify the operating pressure required for your applications. Different tools and systems have specific pressure requirements, measured in pounds per square inch (PSI). Ensure that the compressor you choose can deliver the required pressure consistently.

3. Duty Cycle:

Consider the duty cycle, which refers to the amount of time the compressor will be in operation within a given period. Some applications may require continuous operation, while others involve intermittent or occasional use. Take into account the duty cycle to ensure that the compressor can handle the expected workload without overheating or experiencing excessive wear.

4. Tank Size:

The tank size of a gas air compressor determines its ability to store compressed air and provide a steady supply. A larger tank can help accommodate fluctuations in demand and reduce the frequency of the compressor cycling on and off. Consider the required storage capacity based on the specific applications and the desired balance between continuous operation and storage capacity.

5. Power Source:

Gas air compressors can be powered by different fuels, such as gasoline, diesel, natural gas, or propane. Consider the availability and cost of the fuel options in your location, as well as the specific requirements of your applications. Choose a compressor that is compatible with a power source that suits your needs.

6. Portability:

Determine if portability is a requirement for your applications. If you need to move the compressor to different job sites or locations, consider a portable model with features like wheels, handles, or a compact design that facilitates easy transportation.

7. Noise Level:

If noise is a concern in your working environment, consider the noise level of the compressor. Gas air compressors can vary in their noise output, and certain models may have noise-reducing features or insulation to minimize sound emissions.

8. Manufacturer Recommendations:

Consult the manufacturer’s recommendations and guidelines for selecting the appropriate compressor size for your specific needs. Manufacturers often provide guidelines based on the anticipated applications, airflow requirements, and other factors to help you make an informed decision.

By considering these factors and carefully assessing your specific requirements, you can choose the right size gas air compressor that meets your airflow, pressure, duty cycle, and other operational needs. It’s advisable to consult with industry professionals or compressor experts for guidance, especially for complex or specialized applications.

China Good quality Best Choice Energy-Efficient Cylinder Filling Biogas Methane CH4 Recovery Compressor for Foundries   air compressor lowesChina Good quality Best Choice Energy-Efficient Cylinder Filling Biogas Methane CH4 Recovery Compressor for Foundries   air compressor lowes
editor by CX 2024-04-23

China OEM Japan Technology Portable Oilless 8bar 25bar Water Injection 100% Oil Free Screw Air Compressor with Inverter with high quality

Product Description

 

TECHNICAL DATA
 
Model Power Pressure (bar) Air Flow (m3/min) Noise Level dBA Outlet Size Weight (kgs) Lubricating Water(L) Filter Element (B)-(Z) Dimension LxWxH (mm)
OF-7.5F 7.5kw 10hp 8 1.0 60 RP 3/4 400 22 (25cm) 1 1000*720*1050
OF-11F 11kw 15hp 8 1.6 63 460 1156*845*1250
OF-15F 15kw 20hp 8 2.5 65 RP 1 620 28 (50cm) 1 1306*945*1260
OF-18F 18.5kw 25hp 8 3.0 67 750 33 1520*1060*1390
OF-22F 22kw 30hp 8 3.6 68 840 33 1520*1060*1390
OF-30F 30kw 40hp 8 5.0 69 RP 11/4 1050 66 (25cm) 5 1760*1160*1490
OF-37F 37kw 50hp 8 6.2 71 1100 1760*1160*1490
OF-45S 45kw 60hp 8 7.3 74 RP 11/2 1050 88 1760*1160*1490
OF-45F 45kw 60hp 8 7.3 74 1200 1760*1160*1490
OF-55S 55kw 75hp 8 10 74 RP 2 1250 110 (50cm) 5 1900*1250*1361
OF-55F 55kw 75hp 8 10 74 2200 (50cm) 7 2350*1250*1880
OF-75S 75kw 100hp 8 13 75 1650 (50cm) 5 1900*1250*1361
OF-75F 75kw 100hp 8 13 75 2500 (50cm) 7 2550*1620*1880
OF-90S 90kw 125hp 8 15 76 2050 (50cm) 5 1900*1250*1361
OF-90F 90kw 125hp 8 15 76 2650 (50cm) 7 2550*1620*1880
OF-110S 110kw 150hp 8 20 78 DN 65 2550 130 (50cm) 12 2200*1600*1735
OF-110F 110kw 150hp 8 20 78 3500 130 3000*1700*2250
OF-132S 132kw 175hp 8 23 80 2700 130 2200*1600*2250
OF-160S 160kw 220hp 8 26 82 2900 165 2200*1600*2250
OF-185S 185kw 250hp 8 30 83 DN 100 3300 180 (50cm) 22 2860*1800*1945
OF-200S 200kw 270hp 8 33 83 3500 2860*1800*1945
OF-220S 220kw 300hp 8 36 85 4500 2860*2000*2300
OF-250S 250kw 340hp 8 40 85 4700 2860*2000*2300
OF-315S 315kw 480hp 8 50 90 5000 2860*2000*2300

 F– air cooling method     S– water cooling method

ZheJiang Xihu (West Lake) Dis. specializes in the R&D, manufacturing, sales and after sales service of variety of compressors, which include oil-free air compressors, oil-injected air compressor and air end, special gas compressors and post-processing equipment etc, under the brand name “Xihu (West Lake) Dis.r”, “OFAC”. To provide both high-quality, eco-friendly, high efficiency air system solution and stable technical service with our customers.

We workshop located in HangZhou and HangZhou city, ZheJiang Province, with 4000 square meters’ area, and new workshop was built in HangZhou city, ZheJiang Province, with 3000 square meters’ area. As a sino-ZheJiang join venture with CNY30, 000, 000 capital, we introduced the CHINAMFG technology from Japan(Mitsui) in 2013. From learning to optimization and self-dependent innovation based on the original, we devote to doing research and develpment compressor continuously. We also obtained a number of intellectual property rights, inventions, Utility model, appearance and other patents. Strictly implement the ISO 9001 quality system certification, and the oil-free machine series have passed the test of TUV Class0, CE. It is widely used for Pharmaceuticals, food, masks, melt-blown cloth, spraying, precision electronics, biological fermentation, oxygen production, nitrogen production, nitrogen production, special gas recovery, solar energy, petroleum, sandblasting, lithium batteries, condiments, wine production and other high standard industry.

We owned complete sales service system, focusing on cultivating technical talents, shaping employees with a craftmanship spirit.

FAQ

Q1: Warranty terms of your machine?
A1: Two year warranty for the machine and technical support according to your needs.

Q2: Will you provide some spare parts of the machines?
A2: Yes, of course.

Q3: What about product package?
A3: We pack our products strictly with standard seaworthy case. Rcommend wooden box.

Q4: Can you use our brand?
A4: Yes, OEM is available.

Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products. 380V 50HZ we can delivery the goods within 3-15 days. Other  voltage or other color we will delivery within 30-45 days.

Q6: How Many Staff Are There In your Factory?
A6: About 100.
 
Q7: What’s your factory’s production capacity?
A7: About 550-650 units per month.

Q8: What the exactly address of your factory?
A8: Our first workshop located in HangZhou, ZheJiang , second workshop located in HangZhou, ZheJiang ,  China.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 2 Years
Warranty: 2 Years
Lubrication Style: Oil-free
Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

How Do You Select the Right Size Screw Compressor for Your Needs?

Choosing the right size screw compressor is crucial to ensure optimal performance, energy efficiency, and cost-effectiveness for your specific compressed air or gas requirements. Here’s a detailed explanation of the selection process:

Selecting the right size screw compressor involves considering several key factors:

  • 1. Air or Gas Demand: Determine your compressed air or gas demand by assessing the total required flow rate (measured in cubic feet per minute or liters per second) and the operating pressure (measured in pounds per square inch or bar). This information helps establish the compressor’s capacity requirements.
  • 2. Duty Cycle: Evaluate your operation’s duty cycle, which refers to the percentage of time the compressor will be running. Duty cycles can vary from continuous operation to intermittent or seasonal usage. The duty cycle affects the compressor’s sizing, as it determines the required compressor output and influences the compressor’s cooling and maintenance needs.
  • 3. Ambient Conditions: Consider the environmental conditions in which the compressor will operate. Factors such as temperature, humidity, and altitude can impact the compressor’s performance and cooling requirements. Ensure that the selected compressor is suitable for the specific ambient conditions of your facility.
  • 4. System Pressure Requirements: Determine the minimum and maximum operating pressure requirements for your application. This information is essential in selecting a compressor that can consistently deliver the required pressure range throughout its operating range.
  • 5. Efficiency Considerations: Evaluate the energy efficiency of different compressor models. Look for compressors with high energy efficiency ratings, such as those certified by organizations like the Air Compressor and Gas Association (CAGI) or ENERGY STAR. Energy-efficient compressors can significantly reduce operating costs over the equipment’s lifespan.
  • 6. Future Expansion: Consider any anticipated growth or changes in your compressed air or gas demand. If you expect increased demand in the future, it’s advisable to select a compressor with some extra capacity to accommodate future expansion without requiring immediate replacement.
  • 7. Maintenance and Serviceability: Assess the maintenance requirements and serviceability of different compressor models. Look for features that make routine maintenance tasks, such as filter changes or oil checks, easily accessible and convenient. Consider the availability of service technicians and spare parts for the chosen compressor brand or model.
  • 8. Manufacturer and Supplier Support: Research the reputation and track record of compressor manufacturers and suppliers. Choose established brands known for producing reliable, high-quality equipment. Consider factors such as warranty coverage, technical support availability, and the proximity of service centers.

Once you have gathered the necessary information and considered the factors mentioned above, you can consult with compressor manufacturers or suppliers who can provide expert advice and assist in selecting the right size screw compressor for your specific needs. They can perform detailed calculations, taking into account the factors discussed, to recommend a compressor that matches your requirements and provides optimal performance.

It’s important to note that selecting the right size screw compressor is a critical decision, and professional guidance is highly recommended to ensure an accurate assessment and proper matching of the compressor to your specific needs.

In summary, selecting the right size screw compressor involves assessing your compressed air or gas demand, duty cycle, ambient conditions, pressure requirements, efficiency considerations, future expansion plans, maintenance requirements, and manufacturer support. By considering these factors and seeking expert advice, you can choose a screw compressor that meets your needs and delivers reliable, efficient performance.

air compressor

Can Screw Compressors Be Used for Refrigeration?

Yes, screw compressors can be used for refrigeration applications. Here’s a detailed explanation:

Screw compressors are versatile and widely used in various industrial applications, including refrigeration. They are known for their efficiency, reliability, and ability to handle high-capacity refrigeration systems. Screw compressors work by compressing refrigerant gas, increasing its pressure and temperature, and then transferring the heat to the surrounding environment.

Here are some key points regarding the use of screw compressors in refrigeration:

1. Industrial Refrigeration Systems:

Screw compressors are commonly employed in large-scale industrial refrigeration systems, such as those used in cold storage facilities, food processing plants, beverage production, and HVAC systems for commercial buildings. These systems require high cooling capacities and continuous operation, making screw compressors an ideal choice.

2. Positive Displacement Compressors:

Screw compressors belong to the category of positive displacement compressors. They use two interlocking helical rotors (screws) to trap and compress the refrigerant gas. This design ensures a continuous flow of refrigerant and allows for efficient compression over a wide range of operating conditions.

3. Oil-Injected and Oil-Free Types:

Screw compressors can be either oil-injected or oil-free. Oil-injected screw compressors use oil for lubrication and cooling, which helps reduce friction and extend the compressor’s lifespan. In contrast, oil-free screw compressors use specialized coatings and materials to eliminate the need for oil, making them suitable for applications where oil contamination is a concern, such as in the pharmaceutical or food industries.

4. Multi-Stage Compression:

In refrigeration applications, screw compressors are often used in multi-stage configurations to achieve higher pressure ratios and improve overall system efficiency. Multi-stage compression involves compressing the refrigerant gas in multiple stages, typically with intermediate cooling between each stage, to reduce the work required for compression and enhance system performance.

5. Variable Speed Control:

Screw compressors can be equipped with variable speed drives (VSD) that allow for precise control of the compressor’s rotational speed. VSD technology enables the compressor to adjust its capacity according to the refrigeration load, resulting in energy savings and improved system performance.

6. System Integration:

Screw compressors are often integrated into complex refrigeration systems, working in tandem with other components such as condensers, evaporators, expansion valves, and control systems. This integration ensures efficient heat transfer, proper refrigerant flow, and effective temperature control.

It’s important to note that the selection of a screw compressor for refrigeration applications should consider factors such as cooling capacity requirements, operating conditions, refrigerant type, system configuration, and specific industry regulations.

In summary, screw compressors are well-suited for refrigeration applications, especially in industrial settings. Their efficiency, reliability, and capacity make them a popular choice for large-scale refrigeration systems. Whether in cold storage facilities, food processing plants, or HVAC systems, screw compressors play a crucial role in maintaining optimal temperatures and preserving perishable goods.

air compressor

What Are the Advantages of Using a Screw Compressor?

Using a screw compressor offers several advantages in various applications. Here’s a detailed explanation:

High Efficiency:

Screw compressors are known for their high efficiency in converting electrical power into compressed air or gas. The rotary positive displacement design of screw compressors allows them to deliver a large volume of compressed air or gas with minimal energy loss. This high efficiency results in cost savings and reduced energy consumption compared to other types of compressors.

Continuous Operation:

One of the key advantages of screw compressors is their ability to provide a continuous flow of compressed air or gas. The interlocking helical rotors ensure a smooth and continuous compression process without pulsations. This feature is particularly beneficial in applications that require a steady and reliable source of compressed air, such as in manufacturing plants and industrial processes.

Compact Design:

Screw compressors are known for their compact design, which allows for space-saving installation. They have a relatively small footprint compared to other types of compressors, making them suitable for applications where space is limited. The compact design also facilitates ease of installation and integration into existing systems.

Low Vibration and Noise Levels:

Screw compressors are designed to operate with low vibration levels, resulting in smooth and quiet operation. The interlocking rotors and balanced design help in minimizing vibrations, reducing the need for additional vibration isolation measures. The low noise levels make screw compressors suitable for applications where noise reduction is important, such as in office environments or noise-sensitive industrial settings.

Wide Range of Capacities:

Screw compressors are available in a wide range of capacities, allowing for flexibility in meeting different compressed air or gas requirements. Whether it’s a small-scale application or a large industrial process, there are screw compressors available to match the specific capacity needs. This versatility makes screw compressors suitable for a variety of industries and applications.

Oil-Injected and Oil-Free Options:

Screw compressors are offered in both oil-injected and oil-free variants, providing options to meet different application requirements. Oil-injected screw compressors use lubricating oil for cooling, sealing, and reducing friction between the rotors. They are commonly used in industrial applications where a small amount of oil in the compressed air is acceptable. Oil-free screw compressors, on the other hand, eliminate the need for oil and provide contaminant-free compressed air. They are preferred in industries such as food and beverage, pharmaceuticals, and electronics, where oil-free air is critical.

Overall, using a screw compressor offers advantages such as high efficiency, continuous operation, compact design, low vibration and noise levels, capacity flexibility, and options for oil-injected or oil-free operation. These benefits make screw compressors a popular choice in various industries for a wide range of applications.

China OEM Japan Technology Portable Oilless 8bar 25bar Water Injection 100% Oil Free Screw Air Compressor with Inverter   with high qualityChina OEM Japan Technology Portable Oilless 8bar 25bar Water Injection 100% Oil Free Screw Air Compressor with Inverter   with high quality
editor by CX 2024-04-11

China Best Sales 125HP Oil Free Screw Air Compressor (SCR125G) Dry Oil Free Ghh Oil-Free Ariend Ultracoat TM Super Coating with Good quality

Product Description

If you are interested in any of our

FAQ

1   What trade terms do we provide? What kind of settlement currency do we offer?

Trade term :CIF ,CFR ,FOB,Ex-Works 
As far Our business traded in Dollars ,Euros and RMB .

2   How long is our delivery?

Our standard delivery time is 30-40 days after confirmation order & receiving recipets for standard compressors, for the other non standard requirement will be discussed case by case.

3   What is the voltage of the compressor?

The available voltage include 380V/50HZ/3Phase, 400V/50HZ/3P, 415V/50HZ/3P, 220V/60HZ/3P, 380V/60HZ/3P, 440V/60HZ/3P. At the same time we provide other voltage  according to customer requirement.

4  Can our compressor run in high temperature environment? What is the working temperature range for our machine?

Yes ,our machine would run in high temperature environment ,until now our products have been sold to many countries which would meet high temperature in summer ,such like Iraq, Saudi Arabia, Egypt, Algeria, etc. 
Work temperature range :1-45 ºC(33.8ºF-113ºF)

5  What’s the min. Order requirement ?

Min. Order requirement is 1PCS. 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

|

air compressor

What Is the Lifespan of a Typical Screw Compressor?

The lifespan of a typical screw compressor can vary depending on several factors, including the quality of the equipment, maintenance practices, operating conditions, and usage patterns. Here’s a detailed explanation:

The lifespan of a screw compressor is typically measured in operating hours, which refers to the cumulative hours the compressor has been in operation. While it’s challenging to provide an exact lifespan, as it can vary significantly, screw compressors are generally designed to have a long service life, often ranging from 20,000 to 100,000 operating hours.

Several factors can influence the lifespan of a screw compressor:

  • 1. Quality of Construction: The quality of construction and materials used in the compressor’s manufacturing plays a crucial role in its lifespan. Compressors built with high-quality components and robust construction tend to have a longer service life compared to those with lower-quality materials.
  • 2. Maintenance Practices: Regular and proper maintenance is essential to extend the lifespan of a screw compressor. Following the manufacturer’s recommended maintenance schedule, including tasks such as oil changes, filter replacements, and inspection of critical components, helps ensure optimal performance and reliability. Neglecting maintenance can lead to premature wear and potential breakdowns.
  • 3. Operating Conditions: The operating conditions in which the compressor operates can impact its lifespan. Factors such as temperature, humidity, and the presence of contaminants in the ambient air can affect the compressor’s performance and longevity. Compressors operated in clean, well-ventilated environments with controlled temperature and humidity conditions tend to have longer lifespans.
  • 4. Load and Usage Patterns: The load and usage patterns of the compressor also influence its lifespan. Compressors operated at or near their maximum capacity for prolonged periods may experience higher wear and tear compared to those operated within their recommended operating range. Compressors subjected to frequent start-stop cycles or continuous operation may have different lifespans based on the stress placed on their components.
  • 5. Maintenance and Repairs: The response to maintenance and repair needs can impact the compressor’s lifespan. Timely addressing of maintenance issues and prompt repairs when faults or malfunctions occur can prevent further damage and help prolong the compressor’s lifespan.
  • 6. Manufacturer and Design: The reputation and expertise of the manufacturer play a role in determining the compressor’s lifespan. Established manufacturers with a track record of producing reliable and durable equipment often design their compressors to have longer lifespans. It’s advisable to choose compressors from reputable manufacturers known for their quality and reliability.

It’s important to note that while a screw compressor may have a designed lifespan, it doesn’t necessarily mean it will fail immediately after reaching that threshold. With proper maintenance and care, compressors can often exceed their expected lifespan. On the other hand, neglecting maintenance or subjecting the compressor to harsh operating conditions can shorten its lifespan.

Regular monitoring of the compressor’s performance, including parameters such as discharge temperature, vibration levels, and energy consumption, can help identify any potential issues and take corrective actions to maintain the compressor’s reliability and extend its lifespan.

In summary, the lifespan of a typical screw compressor can range from 20,000 to 100,000 operating hours, depending on factors such as the quality of construction, maintenance practices, operating conditions, usage patterns, and manufacturer reputation. Adhering to proper maintenance practices, operating the compressor within its recommended parameters, and choosing a reputable manufacturer can help ensure a longer lifespan for the screw compressor.

air compressor

How Do You Maintain the Air Quality in a Screw Compressor System?

Maintaining air quality in a screw compressor system is crucial to ensure the performance, efficiency, and reliability of the compressed air. Here’s a detailed explanation:

1. Proper Intake Filtration:

Install high-quality intake filters to prevent contaminants, such as dust, dirt, and debris, from entering the screw compressor system. These filters should have an appropriate filtration rating to effectively capture particles of the desired size. Regularly inspect and clean or replace the intake filters to maintain their effectiveness.

2. Compressed Air Dryers:

Use compressed air dryers, such as refrigerated dryers or desiccant dryers, to remove moisture from the compressed air. Moisture can lead to corrosion, damage to pneumatic equipment, and compromised air quality. The type of dryer selected depends on the specific application requirements and the desired level of moisture removal.

3. Oil Removal Filters:

In oil-injected screw compressors, oil is used for lubrication, which can contaminate the compressed air. Install oil removal filters downstream of the compressor to remove any oil carryover from the compressed air. These filters typically use coalescing technology to separate and trap oil particles, ensuring clean air quality.

4. Condensate Management:

Effectively manage condensate, which is formed when moisture in the compressed air condenses as it cools. Install condensate drains and separators to remove and properly dispose of condensate. Improper condensate management can lead to water contamination in the compressed air system.

5. Regular Maintenance:

Perform regular maintenance tasks as recommended by the manufacturer, including oil changes, filter replacements, and inspections. Proper maintenance helps ensure that the compressor system operates efficiently and minimizes the risk of contaminants entering the compressed air.

6. Air Receiver Tank Maintenance:

If the screw compressor system includes an air receiver tank, regularly inspect and clean the tank to remove any accumulated debris or contaminants. Additionally, ensure that the tank’s drain valve is functioning correctly to remove any water or condensate from the tank.

7. Leak Detection and Repair:

Regularly inspect the compressed air system for leaks. Leaks not only waste energy but also allow contaminants from the surrounding environment to enter the system. Use appropriate leak detection methods, such as ultrasonic detectors or soapy water solutions, to identify and promptly repair any leaks.

8. Monitor and Control Operating Conditions:

Monitor and maintain proper operating conditions within the screw compressor system. This includes monitoring discharge pressure, temperature, and other relevant parameters to ensure they are within acceptable ranges. Implement appropriate control strategies, such as regulating compressor capacity or adjusting dryer settings, to optimize air quality while meeting the specific application requirements.

9. Training and Awareness:

Provide training to operators and maintenance personnel on the importance of air quality in a screw compressor system. Ensure they understand proper maintenance procedures, the significance of filtration, and how to identify and address potential air quality issues.

10. Compliance with Regulations:

Be aware of and comply with relevant regulations and standards governing air quality in your specific industry or application. This may include adherence to guidelines such as ISO 8573, which specifies air purity classes for different contaminants in compressed air systems.

By following these practices, you can maintain the air quality in a screw compressor system, ensuring clean, reliable, and high-quality compressed air for various applications.

air compressor

How Does a Screw Compressor Work?

A screw compressor operates based on a unique rotary positive displacement principle. Here’s a detailed explanation:

Working Principle:

A screw compressor consists of two helical rotors, typically referred to as male and female rotors, that rotate in opposite directions within a housing. The rotors have specially designed profiles that interlock with each other, creating a series of compression chambers as they rotate. The compression chambers gradually reduce in volume as the rotors rotate, compressing the air or gas trapped inside.

Suction Process:

The suction process begins when the rotors start rotating. As they rotate, the helical lobes or threads on the rotors create expanding spaces between them. The expanding spaces draw in the air or gas from the inlet port, allowing it to enter the compression chamber. The suction process continues as the rotors rotate, and the expanding spaces move the air or gas towards the discharge side of the compressor.

Compression Process:

As the air or gas enters the compression chamber, it gets trapped between the interlocking lobes or threads of the rotors. As the rotors continue to rotate, the trapped air or gas is carried along the length of the rotors. The volume of the compression chamber gradually decreases as the lobes or threads of the rotors intermesh, compressing the air or gas. The compression process is continuous and smooth as the air or gas moves from the suction side to the discharge side of the compressor.

Discharge Process:

Once the air or gas reaches the discharge end of the compression chamber, it is pushed towards the outlet port. The compressed air or gas is then released from the compressor through the outlet port to be used for various applications.

Oil-Injected and Oil-Free Variants:

Screw compressors are available in both oil-injected and oil-free variants. In oil-injected screw compressors, a small amount of lubricating oil is injected into the compression chamber. The oil provides lubrication, cooling, and sealing between the rotors, reducing friction and minimizing wear. The oil-injected variant is commonly used in industrial applications where a small amount of oil in the compressed air is acceptable.

Oil-free screw compressors, on the other hand, are designed to operate without the need for oil lubrication. These compressors use specialized rotor coatings, such as PTFE (polytetrafluoroethylene) or other non-stick materials, to reduce friction and eliminate the need for oil. Oil-free screw compressors are preferred in applications that require oil-free and contaminant-free compressed air, such as in the food and beverage, pharmaceutical, and electronics industries.

In summary, a screw compressor works by utilizing interlocking helical rotors to compress air or gas. The rotating rotors draw in the air or gas during the suction process, and as they rotate, the trapped air or gas is compressed within the compression chamber. The compressed air or gas is then discharged from the compressor. Screw compressors are available in oil-injected and oil-free variants, catering to different application requirements.

China Best Sales 125HP Oil Free Screw Air Compressor (SCR125G) Dry Oil Free Ghh Oil-Free Ariend Ultracoat TM Super Coating   with Good qualityChina Best Sales 125HP Oil Free Screw Air Compressor (SCR125G) Dry Oil Free Ghh Oil-Free Ariend Ultracoat TM Super Coating   with Good quality
editor by CX 2024-04-10

China best 300 Bar High Pressure Breathing Air Compressor Gdr-100e 3.5cfm with high quality

Product Description

 

Product Description

300 Bar High Pressure Breathing Air Compressor GDR-100E 3.5cfm 
 

Designed for the needs of high-intensity continuous operation in professional applications. It can realize fast bottle filling on site in fire and toxic environment. Fully automatic PLC control system, automatic sewage design. Durable and easy to move, it provides safe and reliable pure breathing air or compressed air for all field.

Technical parameter

Model: GDR-100E
Charging rate: 100L/min -3.5cfm
Filling cylinder time: 6.0L cylinder
0-330bar/20min
Working pressure: Dive 225 Bar
Firefighting 330 Bar
Speed: 2300 Rpm
Driven by: Electric motor
Power: 2.2 kw 1phase
Dimensions (L*W*H): 700*380*420mm
Weight: 46 Kg
Compression stage: 3
Lubricating type: Splash lubrication
Amount of lubricating oil: 0.36L
Opertating temperature: 5- 45 ºC
Oil/mosture separator: After last stage
Filtration: Filter cartridge activated carbon and molecular sieve
Suction filter: 2 CHINAMFG paper – 25 CHINAMFG polyester

Application industry

High pressure breathing filling pump is widely used in diving breathing, fire protection, paintball shooting, CHINAMFG and other industries.

The filter element P21/P41 is the core part of the whole filter system, and regular replacement of parts can ensure the lung health of people. The filter system can absorb residual moisture, oil vapor, hydrocarbons and carbon monoxide in the compressed air. The compressed air purified by the filter system complies with DIN EN 12571:2014 breathing air standard.

 

Packaging & Shipping

Company Profile

Certifications

Payment and delivery

FAQ

Q1. Are you trading company or manufacture ?

A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.

Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.

 

Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.

 

Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.

 

Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.

 

Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.

 

Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.

 

Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
2. Some key parts are imported from overseas
3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.

 

Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.

 

Q10.How long could your air compressor be used?
A: Generally, more than 10 years.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Support
Warranty: 24months
Lubrication Style: Oil-free
Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can Gas Air Compressors Be Used for Well Drilling?

Gas air compressors can be used for well drilling, and they are commonly employed in drilling operations. Here’s a detailed explanation:

1. Air Drilling Method:

Gas air compressors are often utilized in the air drilling method, also known as pneumatic drilling. In this drilling technique, compressed air is used to create a high-velocity airflow that carries the drill cuttings to the surface. The high-pressure air also aids in cooling the drill bit and providing additional force for efficient drilling.

2. Benefits of Gas Air Compressors:

Gas air compressors offer several advantages for well drilling:

  • Portability: Gas air compressors can be easily transported to remote drilling sites, allowing for flexibility in well location.
  • Power: Gas air compressors provide high-pressure air output, which is essential for effective drilling in various geological formations.
  • Cost-Effectiveness: Gas air compressors can be more cost-effective compared to other drilling methods, as they eliminate the need for drilling mud and associated disposal costs.
  • Environmental Considerations: Air drilling with gas compressors produces minimal waste and does not require the use of potentially harmful drilling fluids, making it an environmentally friendly option.

3. Compressor Selection:

When selecting a gas air compressor for well drilling, several factors should be considered:

  • Pressure and Flow Requirements: Evaluate the pressure and flow requirements of the drilling operation to ensure that the gas air compressor can deliver the necessary air output.
  • Compressor Size and Power: Choose a compressor with adequate size and power output to match the drilling demands. Factors such as borehole depth, drill bit type, and drilling speed will influence the compressor’s power requirements.
  • Portability: Consider the portability features of the gas air compressor, such as its weight, dimensions, and mobility options, to facilitate transportation to drilling sites.

4. Safety Considerations:

It is essential to follow safety guidelines when using gas air compressors for well drilling. These may include proper ventilation to prevent the accumulation of exhaust fumes, adherence to equipment operating limits, and the use of personal protective equipment (PPE) for drilling personnel.

5. Other Considerations:

While gas air compressors are commonly used for well drilling, it is worth noting that the suitability of a gas air compressor for a specific drilling project depends on various factors such as geological conditions, well depth, and drilling objectives. It is recommended to consult with drilling experts and professionals to determine the most suitable drilling method and equipment for a particular project.

In summary, gas air compressors can be effectively used for well drilling, particularly in the air drilling method. They offer portability, power, cost-effectiveness, and environmental advantages. Proper selection, considering pressure and flow requirements, as well as safety precautions, is crucial to ensure successful and safe drilling operations.

air compressor

Can Gas Air Compressors Be Used for Natural Gas Compression?

Gas air compressors are not typically used for natural gas compression. Here’s a detailed explanation:

1. Different Compressed Gases:

Gas air compressors are specifically designed to compress atmospheric air. They are not typically designed or suitable for compressing natural gas. Natural gas, which is primarily composed of methane, requires specialized compressors designed to handle the unique properties and characteristics of the gas.

2. Safety Considerations:

Natural gas compression involves handling a flammable and potentially hazardous substance. Compressing natural gas requires specialized equipment that meets stringent safety standards to prevent leaks, minimize the risk of ignition or explosion, and ensure the safe handling of the gas. Gas air compressors may not have the necessary safety features or materials to handle natural gas safely.

3. Equipment Compatibility:

Natural gas compression systems typically include components such as gas compressors, gas coolers, separators, and control systems that are specifically designed and engineered for the compression and handling of natural gas. These components are built to withstand the specific demands and conditions associated with natural gas compression, including the high pressures and potential presence of impurities.

4. Efficiency and Performance:

Compressing natural gas requires specialized compressors that can handle the high-pressure ratios and volumetric flow rates associated with the gas. Gas air compressors are generally not designed to achieve the same compression ratios and performance levels required for natural gas compression. Using gas air compressors for natural gas compression would likely result in inefficient operation and suboptimal performance.

5. Regulatory Compliance:

Compressing natural gas is subject to various regulations and standards to ensure safety, environmental protection, and compliance with industry guidelines. These regulations often dictate specific requirements for equipment, materials, and operating procedures in natural gas compression systems. Gas air compressors may not meet these regulatory requirements for natural gas compression.

6. Industry Standards and Practices:

The natural gas industry has well-established standards and best practices for equipment selection, installation, and operation in gas compression systems. These standards are based on the specific requirements and characteristics of natural gas. Gas air compressors do not align with these industry standards and practices, which are essential for safe and efficient natural gas compression.

In summary, gas air compressors are not suitable for natural gas compression. Natural gas compression requires specialized equipment designed to handle the unique properties and safety considerations associated with the gas. Compressors specifically engineered for natural gas compression offer the necessary performance, safety features, and regulatory compliance required for efficient and reliable operation in natural gas compression systems.

air compressor

What Is a Gas Air Compressor?

A gas air compressor is a type of air compressor that is powered by a gas engine instead of an electric motor. It uses a combustion engine, typically fueled by gasoline or diesel, to convert fuel energy into mechanical energy, which is then used to compress air. Here’s a detailed explanation of a gas air compressor:

1. Power Source:

A gas air compressor utilizes a gas engine as its power source. The engine can be fueled by gasoline, diesel, or other types of combustible gases, such as natural gas or propane. The combustion engine drives the compressor pump to draw in air and compress it to a higher pressure.

2. Portable and Versatile:

Gas air compressors are often designed to be portable and versatile. The gas engine provides mobility, allowing the compressor to be easily transported and used in different locations, including remote job sites or areas without access to electricity. This makes gas air compressors suitable for applications such as construction projects, outdoor activities, and mobile service operations.

3. Compressor Pump:

The compressor pump in a gas air compressor is responsible for drawing in air and compressing it. The pump can be of various types, including reciprocating, rotary screw, or centrifugal, depending on the specific design of the gas air compressor. The pump’s role is to increase the pressure of the incoming air, resulting in compressed air that can be used for various applications.

4. Pressure Regulation:

Gas air compressors typically feature pressure regulation mechanisms to control the output pressure of the compressed air. This allows users to adjust the pressure according to the requirements of the specific application. The pressure regulation system may include pressure gauges, regulators, and safety valves to ensure safe and reliable operation.

5. Applications:

Gas air compressors find applications in a wide range of industries and activities. They are commonly used in construction sites for powering pneumatic tools such as jackhammers, nail guns, and impact wrenches. Gas air compressors are also utilized in agriculture for operating air-powered machinery like sprayers and pneumatic seeders. Additionally, they are employed in recreational activities such as inflating tires, sports equipment, or inflatable structures.

6. Maintenance and Fuel Considerations:

Gas air compressors require regular maintenance, including engine servicing, oil changes, and filter replacements, to ensure optimal performance and longevity. The type of fuel used in the gas engine also needs to be considered. Gasoline-powered compressors are commonly used in smaller applications, while diesel-powered compressors are preferred for heavy-duty and continuous operation due to their higher fuel efficiency and durability.

Overall, a gas air compressor is an air compressor that is powered by a gas engine, offering mobility and versatility. It provides compressed air for various applications and is commonly used in construction, agriculture, and outdoor activities. Regular maintenance and fuel considerations are essential to ensure reliable operation and optimal performance.

China best 300 Bar High Pressure Breathing Air Compressor Gdr-100e 3.5cfm   with high qualityChina best 300 Bar High Pressure Breathing Air Compressor Gdr-100e 3.5cfm   with high quality
editor by CX 2024-04-09

China Professional 21bar Screw Diesel Air Compressor 185 Cfm Air Compressor Diesel Portable Mining Air Compressor Diesel Engine 185cfm Jack Hammer with high quality

Product Description

21Bar Screw Diesel Air Compressor 185 Cfm Air Compressor Diesel Portable Mining Air Compressor Diesel Engine 185Cfm Jack Hammer

Technical Data for portable air compressor 
Compressor  Working pressure Bar 8
Free air delivery  CFM 185
Diesel engine  Make XICHAI  
Power KW/HP 37/50
Cylinders   4
Rated speed(loading) RPM 2650
Rated speed(unloading) RPM 1500
Engine oil capacity  L 5
Coolant capacity L 10
Fuel tank capacity L 100
Whole Machine         Separator capacity L 38
Coolant oil capacity L 20
Cooling system    water
Air outlet G3/4”
Max. ambient temperature ºC 45
Wheels   2
Dimension mm 2880*1650*1650
Weight kg 1200

Windbell Co. Ltd. was established in 2006. It is a high-tech company mainly producing air compressors.
Located in HangZhou National High and New Technology Industries Development Zone, the company has more than 100 employees equipped with 50 advanced testing machines working in the plant area of 20000 square meter. A high profile R&D team with experience in developing products with GHH and Rotor, has more than 20 patents granted. The company can produce more than 4000 air compressors every year.

We believe that without an advanced quality management system you cannot make high quality products. With ISO9001 and ISO14001 certifications, the company aims to be a CHINAMFG in offering consumers efficient, energy-saving, and environment-friendly solutions in the application of air compressor. Based on its R&D output, the company has successfully applied its solutions to the field of mining, tunneling, outdoor construction and its technology also facilitates the production of medical oxygen generators and textile equipment. The 185 cfm Air Compressor are sold to Southeast Asia, Central Asia, Middle East, Africa….
 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: Diesel Engine
Cylinder Position: Horizontal
Structure Type: Closed Type
Installation Type: Movable Type
Customization:
Available

|

air compressor

Can Screw Compressors Be Used for Air Conditioning?

Yes, screw compressors can be used for air conditioning applications, particularly in larger commercial and industrial HVAC systems. Here’s a detailed explanation:

Screw compressors are a type of positive displacement compressor that can effectively handle large volumes of gas or air. They are known for their high efficiency, reliability, and ability to provide continuous operation. These qualities make screw compressors well-suited for air conditioning systems that require the compression of refrigerant gases to facilitate cooling.

In air conditioning applications, screw compressors are commonly used in two types of systems:

  • 1. Chillers: Screw compressors are frequently employed in chiller systems, which are central air conditioning units that cool water or another secondary refrigerant. In chiller-based air conditioning systems, the screw compressor works in conjunction with other components such as evaporators, condensers, and expansion valves to extract heat from the chilled water or secondary refrigerant and provide cooling to the desired space.
  • 2. Variable Refrigerant Flow (VRF) Systems: VRF systems utilize multiple individual indoor units connected to a single outdoor unit. These systems can provide simultaneous heating and cooling to different zones within a building. In VRF systems, screw compressors are often used in the outdoor units to compress the refrigerant gas, which is then distributed to the indoor units for heat exchange and cooling.

The advantages of using screw compressors in air conditioning systems include:

  • 1. High Capacity: Screw compressors are capable of handling large volumes of gas or air, making them suitable for air conditioning applications that require high cooling capacities.
  • 2. Energy Efficiency: Screw compressors can deliver high energy efficiency, especially when equipped with variable speed drives (VSD) that allow the compressor to adjust its speed based on the cooling demand. This leads to energy savings and improved system performance.
  • 3. Reliability: Screw compressors are known for their reliability and durability, making them a suitable choice for air conditioning systems that require continuous operation and long service life.
  • 4. Smooth Operation: Screw compressors operate with minimal vibration and noise, contributing to a comfortable and quiet air conditioning environment.
  • 5. Control Flexibility: Screw compressors can offer control flexibility, allowing for efficient modulation of cooling capacity based on the cooling load. This enables precise temperature control and improves overall system performance.

It’s important to note that screw compressors used in air conditioning systems require proper installation, maintenance, and periodic inspections to ensure optimal performance and longevity. Regular maintenance tasks, such as checking refrigerant levels, cleaning filters, and inspecting compressor components, should be performed in accordance with the manufacturer’s recommendations.

In summary, screw compressors can be effectively used for air conditioning applications, particularly in larger commercial and industrial HVAC systems. Their high capacity, energy efficiency, reliability, smooth operation, and control flexibility make them well-suited for chiller and VRF systems. Proper installation, maintenance, and adherence to manufacturer guidelines are essential for optimal performance and longevity of screw compressors in air conditioning applications.

air compressor

How Do Screw Compressors Contribute to Energy Savings?

Screw compressors offer several features and advantages that contribute to energy savings. Here’s a detailed explanation:

1. Efficient Compression Process:

Screw compressors are known for their efficiency in compressing air or gas. They use a unique rotary screw design, where two intermeshing screws rotate to compress the air. This design provides continuous and smooth compression, resulting in less energy loss compared to other compression technologies, such as reciprocating compressors. The efficient compression process of screw compressors helps reduce energy consumption.

2. Load and Unload Operation:

Screw compressors often incorporate load and unload operation, also known as capacity control. This feature allows the compressor to match its output to the actual demand for compressed air. During periods of lower demand, the compressor unloads by disengaging some of its capacity. This reduces power consumption since the compressor is not operating at full load continuously. By adjusting the compressor’s output to match the required air flow, load and unload operation helps save energy.

3. Variable Speed Drive (VSD) Technology:

Many screw compressors are equipped with Variable Speed Drive (VSD) technology. A VSD allows the compressor’s motor speed to be adjusted according to the demand for compressed air. By running the compressor at lower speeds during periods of lower demand, the energy consumption can be significantly reduced. The VSD technology enables precise control over the compressor’s output, resulting in energy savings and improved efficiency.

4. Air Leakage Reduction:

A common source of energy loss in compressed air systems is air leakage. Screw compressors are designed to minimize air leakage through improved sealing mechanisms and enhanced construction materials. By reducing air leakage, the compressor can operate more efficiently, as less energy is wasted in compressing air that escapes before reaching the intended point of use. Regular maintenance and monitoring practices help identify and address air leakage issues, further contributing to energy savings.

5. Integrated Energy Recovery:

In certain applications, screw compressors can be configured to recover and utilize the heat generated during the compression process. This recovered heat can be used for various purposes, such as space heating, preheating process air or water, or powering other thermal processes. By utilizing the recovered heat energy, screw compressors enhance overall energy efficiency and reduce the need for additional heating systems.

6. System Optimization and Controls:

Screw compressors often feature advanced control systems that optimize their operation for energy efficiency. These control systems monitor various parameters, such as system pressure, air demand, and temperature, and adjust the compressor’s operation accordingly. By continuously analyzing the system requirements and making intelligent adjustments, the control systems help minimize energy waste and maintain optimal performance.

7. Maintenance and Proper Operation:

Regular maintenance and proper operation of screw compressors are essential for maximizing energy savings. Routine maintenance activities, such as cleaning air filters, checking lubrication levels, and inspecting and repairing leaks, ensure the compressor operates at peak efficiency. Additionally, proper operation practices, such as avoiding excessive idling or overloading, contribute to energy savings and prolong the compressor’s lifespan.

In summary, screw compressors contribute to energy savings through their efficient compression process, load and unload operation, variable speed drive technology, air leakage reduction, integrated energy recovery, system optimization, and proper maintenance and operation. By utilizing these features and implementing energy-conscious practices, industries can significantly reduce energy consumption and lower operating costs in compressed air systems.

air compressor

How Does a Screw Compressor Work?

A screw compressor operates based on a unique rotary positive displacement principle. Here’s a detailed explanation:

Working Principle:

A screw compressor consists of two helical rotors, typically referred to as male and female rotors, that rotate in opposite directions within a housing. The rotors have specially designed profiles that interlock with each other, creating a series of compression chambers as they rotate. The compression chambers gradually reduce in volume as the rotors rotate, compressing the air or gas trapped inside.

Suction Process:

The suction process begins when the rotors start rotating. As they rotate, the helical lobes or threads on the rotors create expanding spaces between them. The expanding spaces draw in the air or gas from the inlet port, allowing it to enter the compression chamber. The suction process continues as the rotors rotate, and the expanding spaces move the air or gas towards the discharge side of the compressor.

Compression Process:

As the air or gas enters the compression chamber, it gets trapped between the interlocking lobes or threads of the rotors. As the rotors continue to rotate, the trapped air or gas is carried along the length of the rotors. The volume of the compression chamber gradually decreases as the lobes or threads of the rotors intermesh, compressing the air or gas. The compression process is continuous and smooth as the air or gas moves from the suction side to the discharge side of the compressor.

Discharge Process:

Once the air or gas reaches the discharge end of the compression chamber, it is pushed towards the outlet port. The compressed air or gas is then released from the compressor through the outlet port to be used for various applications.

Oil-Injected and Oil-Free Variants:

Screw compressors are available in both oil-injected and oil-free variants. In oil-injected screw compressors, a small amount of lubricating oil is injected into the compression chamber. The oil provides lubrication, cooling, and sealing between the rotors, reducing friction and minimizing wear. The oil-injected variant is commonly used in industrial applications where a small amount of oil in the compressed air is acceptable.

Oil-free screw compressors, on the other hand, are designed to operate without the need for oil lubrication. These compressors use specialized rotor coatings, such as PTFE (polytetrafluoroethylene) or other non-stick materials, to reduce friction and eliminate the need for oil. Oil-free screw compressors are preferred in applications that require oil-free and contaminant-free compressed air, such as in the food and beverage, pharmaceutical, and electronics industries.

In summary, a screw compressor works by utilizing interlocking helical rotors to compress air or gas. The rotating rotors draw in the air or gas during the suction process, and as they rotate, the trapped air or gas is compressed within the compression chamber. The compressed air or gas is then discharged from the compressor. Screw compressors are available in oil-injected and oil-free variants, catering to different application requirements.

China Professional 21bar Screw Diesel Air Compressor 185 Cfm Air Compressor Diesel Portable Mining Air Compressor Diesel Engine 185cfm Jack Hammer   with high qualityChina Professional 21bar Screw Diesel Air Compressor 185 Cfm Air Compressor Diesel Portable Mining Air Compressor Diesel Engine 185cfm Jack Hammer   with high quality
editor by CX 2024-04-09

China Hot selling Quality Guaranteed 0.55kw Oil Free Pressure Air Compressor manufacturer

Product Description

Q: Are you a manufacture or a trading company? A: We are both a manufacture and a trading company. We have two own factories, one is producing air compressors and the other is producing welding & cutting machines.
Q: what is the package for your products?
A: We have 4 standard packages for most of our items:  Package A: each set per color box, Package B: each set per brown box, Package C: each set per Honeycomb box, Package D: each set per wooden box.
Q: Do you also sell the replacements for your machines?
A: Yes, the replacements for our machines are available. Our replacement with a certain warranty, for some quick-weak part, we can supply some for free. For example, order quantity 1000pcs, we can give 1 to 50 pcs quick-weak replacements.
Q: What’s your payment term? A: The general payment term we are working with is T/T, 30% deposit, and 70% balance before shipment. But other payment terms such as L/C at sight are negotiable.
Q: How about the shipping cost? A: For small quantity order, the goods could be delivered to you via express courier, such as DHL, FEDEX and so on, we have a long-term cooperation with them. If the order quantity is large, the goods would be shipped by sea. We’ll advise the way of shipping and quote the shipping cost for your checking in advance, you also can ship by your shipping agent. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Suport
Warranty: 1 Year
Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Vertical
Samples:
US$ 58/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

What Is the Fuel Efficiency of Gas Air Compressors?

The fuel efficiency of gas air compressors can vary depending on several factors, including the compressor’s design, engine size, load capacity, and usage patterns. Gas air compressors typically use internal combustion engines powered by gasoline or propane to generate the mechanical energy required for compressing air. Here’s a detailed explanation of the factors that can influence the fuel efficiency of gas air compressors:

1. Engine Design and Size:

The design and size of the engine in a gas air compressor can impact its fuel efficiency. Engines with advanced technologies such as fuel injection and electronic controls tend to offer better fuel efficiency compared to older carbureted engines. Additionally, larger engines may consume more fuel to produce the required power, resulting in lower fuel efficiency compared to smaller engines for the same workload.

2. Load Capacity and Usage Patterns:

The load capacity and usage patterns of the gas air compressor play a significant role in fuel efficiency. Compressors operating at or near their maximum load capacity for extended periods may consume more fuel compared to compressors operating at lower loads. Additionally, compressors used intermittently or for lighter tasks may have better fuel efficiency due to reduced demand on the engine.

3. Maintenance and Tuning:

Proper maintenance and tuning of the gas air compressor’s engine can improve fuel efficiency. Regular maintenance tasks such as oil changes, air filter cleaning/replacement, spark plug inspection, and tuning the engine to the manufacturer’s specifications can help ensure optimal engine performance and fuel efficiency.

4. Operating Conditions:

The operating conditions, including ambient temperature, altitude, and humidity, can affect the fuel efficiency of gas air compressors. Extreme temperatures or high altitudes may require the engine to work harder, resulting in increased fuel consumption. Additionally, operating in humid conditions can affect the combustion process and potentially impact fuel efficiency.

5. Fuel Type:

The type of fuel used in the gas air compressor can influence its fuel efficiency. Gasoline and propane are common fuel choices for gas air compressors. The energy content and combustion characteristics of each fuel can affect the amount of fuel consumed per unit of work done. It is important to consider the specific fuel requirements and recommendations of the compressor manufacturer for optimal fuel efficiency.

6. Operator Skills and Practices:

The skills and practices of the operator can also impact fuel efficiency. Proper operation techniques, such as avoiding excessive idling, maintaining consistent engine speeds, and minimizing unnecessary load cycles, can contribute to improved fuel efficiency.

It is important to note that specific fuel efficiency ratings for gas air compressors can vary widely depending on the aforementioned factors. Manufacturers may provide estimated fuel consumption rates or fuel efficiency data for their specific compressor models, which can serve as a reference point when comparing different models or making purchasing decisions.

Ultimately, to maximize fuel efficiency, it is recommended to select a gas air compressor that suits the intended application, perform regular maintenance, follow the manufacturer’s guidelines, and operate the compressor efficiently based on the workload and conditions.

air compressor

Can Gas Air Compressors Be Used for Sandblasting?

Yes, gas air compressors can be used for sandblasting. Sandblasting is a process that involves propelling abrasive materials, such as sand or grit, at high speeds to clean, etch, or prepare surfaces. Here’s a detailed explanation:

1. Compressed Air Requirement:

Sandblasting requires a reliable source of compressed air to propel the abrasive material. Gas air compressors, particularly those powered by gasoline or diesel engines, can provide the necessary compressed air for sandblasting operations. The compressors supply a continuous flow of compressed air at the required pressure to propel the abrasive material through the sandblasting equipment.

2. Portable and Versatile:

Gas air compressors are often portable and can be easily transported to different job sites, making them suitable for sandblasting applications in various locations. The portability of gas air compressors allows flexibility and convenience, especially when sandblasting needs to be performed on large structures, such as buildings, tanks, or bridges.

3. Pressure and Volume:

When selecting a gas air compressor for sandblasting, it is essential to consider the required pressure and volume of compressed air. Sandblasting typically requires higher pressures to effectively propel the abrasive material and achieve the desired surface treatment. Gas air compressors can provide higher pressure outputs compared to electric compressors, making them well-suited for sandblasting applications.

4. Compressor Size and Capacity:

The size and capacity of the gas air compressor should be chosen based on the specific requirements of the sandblasting project. Factors to consider include the size of the sandblasting equipment, the length of the air hose, and the desired duration of continuous operation. Selecting a gas air compressor with an appropriate tank size and airflow capacity ensures a consistent supply of compressed air during sandblasting.

5. Maintenance Considerations:

Regular maintenance is crucial for gas air compressors used in sandblasting applications. The abrasive nature of the sand or grit used in sandblasting can introduce particles into the compressor system, potentially causing wear or clogging. Regular inspection, cleaning, and maintenance of the compressor, including filters, valves, and hoses, help prevent damage and ensure optimal performance.

6. Safety Precautions:

When using gas air compressors for sandblasting, it is essential to follow appropriate safety precautions. Sandblasting generates airborne particles and dust, which can be hazardous if inhaled. Ensure proper ventilation, wear appropriate personal protective equipment (PPE), such as respiratory masks, goggles, and protective clothing, and follow recommended safety guidelines to protect the operator and others in the vicinity.

In summary, gas air compressors can be effectively used for sandblasting applications. They provide the necessary compressed air to propel abrasive materials, offer portability and versatility, and can deliver the required pressure and volume for efficient sandblasting operations. Proper compressor selection, maintenance, and adherence to safety precautions contribute to successful and safe sandblasting processes.

air compressor

What Safety Precautions Should Be Taken When Operating Gas Air Compressors?

Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:

1. Read and Follow the Manufacturer’s Instructions:

Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.

2. Provide Adequate Ventilation:

Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.

3. Wear Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.

4. Perform Regular Maintenance:

Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.

5. Preventive Measures for Fuel Handling:

If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:

  • Store fuel in approved containers and in well-ventilated areas away from ignition sources.
  • Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
  • Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
  • Never smoke or use open flames near the compressor or fuel storage areas.

6. Use Proper Electrical Connections:

If the gas air compressor requires electrical power, follow these electrical safety precautions:

  • Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
  • Avoid using extension cords unless recommended by the manufacturer.
  • Inspect electrical cords and plugs for damage before use.
  • Do not overload electrical circuits or use improper voltage sources.

7. Secure the Compressor:

Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.

8. Familiarize Yourself with Emergency Procedures:

Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.

It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.

China Hot selling Quality Guaranteed 0.55kw Oil Free Pressure Air Compressor   manufacturer China Hot selling Quality Guaranteed 0.55kw Oil Free Pressure Air Compressor   manufacturer
editor by CX 2024-04-08

China Good quality CHINAMFG Sh-220/8 High Quality 55kw 75HP Diesel Driven Portable Screw Air Compressor for Mining Drilling Rig with Hot selling

Product Description

Q1: What information do I need to provide to get the suitable machine?
1. How much air delivery capacity ( Unit:CFM or M3/Min )
2 How much working pressure ( Unit:PSI, Bar or Mpa )
3.What is the voltage and frequency of my country of residence ( V/Hz )
4. Whether I need other accessories such as air tank, filters and/or air dryers.
Tell us the answer, we will offer scheme for you!

Q2: What are the general unit conversion?
1bar = 0.1Mpa = 14.5psi 1m³/min = 35.32cfm 1KW = 1.34HP

Q3: Are you factory or trading company?
We are factory. Our factory is located in 39 Xihu (West Lake) Dis. Rd, HangZhou, ZHangZhoug

Q4: Which trade term can you accept?
FOB, CIF, CFR, EXW, etc.

Q5: How long will you take to arrange production?
15 days for Regular Products, 35 days for Customizing Models

SPECIFICATION

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Operation Training; Maintenance
Warranty: 2-Year-Warranty
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: Diesel Engine
Installation Type: Movable Type
Samples:
US$ 8800/set
1 set(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

How Does Variable Speed Control Work in Screw Compressors?

Variable speed control in screw compressors is a technology that allows the compressor’s rotational speed to be adjusted according to the compressed air or gas demand. This control method offers several benefits in terms of energy efficiency and system performance. Here’s a detailed explanation:

Variable speed control, also known as variable frequency drive (VFD) or inverter control, works by adjusting the speed of the compressor’s drive motor. The drive motor is typically an electric motor that powers the rotation of the compressor’s screw rotors.

The key components and operation of variable speed control in screw compressors are as follows:

  • 1. Drive Motor: The drive motor is connected to the compressor’s screw rotors and provides the rotational power required for compression. It is an electric motor capable of operating at variable speeds.
  • 2. Inverter or Variable Frequency Drive (VFD): The inverter or VFD is an electronic device that controls the speed of the drive motor. It converts the incoming electrical power into adjustable frequency and voltage, allowing precise control of the motor’s rotational speed.
  • 3. Control System: The control system of the screw compressor monitors and adjusts the speed of the drive motor based on the compressed air or gas demand. It receives input signals from sensors that measure parameters such as pressure, flow rate, or system demand, and sends corresponding signals to the inverter or VFD to regulate the motor speed.
  • 4. Speed Adjustment: When the demand for compressed air or gas decreases, the control system reduces the motor speed by decreasing the frequency and voltage supplied by the inverter or VFD. This results in a lower rotational speed of the screw rotors, reducing the compression capacity and power consumption of the compressor.
  • 5. Energy Efficiency: Variable speed control allows the compressor to match the output to the actual demand, avoiding energy wastage associated with constant-speed compressors. By operating at lower speeds during periods of lower demand, energy consumption can be significantly reduced. This energy-saving capability is particularly advantageous in applications with varying air or gas requirements.
  • 6. Smooth Operation: Variable speed control enables smooth and gradual motor acceleration and deceleration, minimizing mechanical stress on the compressor components and reducing the likelihood of sudden pressure surges or system shutdowns.
  • 7. System Stability: By adjusting the compressor’s speed to match the demand, variable speed control helps maintain stable system pressure and prevents excessive cycling of the compressor. This contributes to improved system performance and longevity.

It’s worth noting that variable speed control is more commonly found in larger screw compressors used in industrial and commercial applications. Smaller screw compressors may utilize fixed-speed motors due to cost considerations or simpler system requirements.

Overall, variable speed control in screw compressors offers precise capacity modulation, improved energy efficiency, enhanced system stability, and reduced maintenance requirements, making it a preferred choice in many applications where compressed air or gas demand fluctuates.

air compressor

Are There Regulations Governing the Use of Screw Compressors in Certain Industries?

Yes, there are regulations governing the use of screw compressors in certain industries. Here’s a detailed explanation:

1. Occupational Safety and Health Administration (OSHA):

In the United States, OSHA sets standards and regulations to ensure the safety and health of workers. While OSHA does not have specific regulations solely focused on screw compressors, they have general requirements that apply to compressed air systems, including screw compressors. These requirements cover aspects such as electrical safety, guarding of moving parts, and proper maintenance practices to ensure worker safety.

2. Environmental Protection Agency (EPA):

The EPA in the United States regulates air emissions to protect the environment and public health. While screw compressors themselves are not directly regulated, if the compressed air is used in processes that emit pollutants, such as in industrial manufacturing, the EPA may have regulations that apply to those specific industries or processes.

3. Industry-Specific Regulations:

Certain industries have specific regulations that govern the use of screw compressors or compressed air systems. These regulations are often aimed at ensuring product quality, safety, and environmental compliance. Some examples include:

a) Food and Beverage Industry: The food and beverage industry often has strict regulations to ensure product safety and prevent contamination. Compressed air used in processes such as packaging, conveying, or powering equipment may need to meet specific quality standards, such as those established by the Food and Drug Administration (FDA) or the Global Food Safety Initiative (GFSI).

b) Pharmaceutical Industry: The pharmaceutical industry has stringent regulations to ensure product quality, safety, and compliance with Good Manufacturing Practices (GMP). Compressed air used in pharmaceutical manufacturing processes must meet specific standards, such as those outlined in the United States Pharmacopeia (USP) or the European Pharmacopoeia (Ph. Eur.).

c) Electronics Industry: The electronics industry often requires clean and dry compressed air to prevent damage to sensitive electronic components. Standards such as ISO 8573, which specify air purity classes for different contaminants in compressed air systems, may be applicable.

d) Automotive Industry: The automotive industry may have regulations and standards related to the use of compressed air in manufacturing processes, such as painting or pneumatic tools. These regulations often focus on worker safety, product quality, and environmental compliance.

It’s important for organizations in these industries to be aware of and comply with the relevant regulations governing the use of screw compressors. Compliance helps ensure the safety of workers, product quality, environmental protection, and overall regulatory compliance.

It’s worth noting that regulations may vary by country and region, so it’s essential to consult the specific regulations applicable to the industry and location where the screw compressors are being used.

air compressor

What Is a Screw Compressor?

A screw compressor is a type of positive displacement compressor that operates based on the principle of rotary motion. Here’s a detailed explanation:

Working Principle:

A screw compressor consists of two helical rotors, typically called male and female rotors, that rotate in opposite directions within a housing. The rotors have specially designed profiles that interlock with each other, creating a series of compression chambers as they rotate. As the rotors rotate, the volume of these chambers decreases, compressing the air or gas trapped inside.

Compression Process:

As the air or gas enters the screw compressor, it gets trapped between the rotors’ lobes or threads. As the rotors continue to rotate, the trapped air or gas is carried along the length of the rotors and gradually compressed. The compression occurs continuously and smoothly as the air or gas moves from the suction side to the discharge side of the compressor. The interlocking rotors ensure a continuous flow of compressed air or gas without pulsation.

Oil-Injected and Oil-Free Variants:

Screw compressors are available in both oil-injected and oil-free variants. In oil-injected screw compressors, a small amount of lubricating oil is injected into the compression chamber to provide lubrication, cooling, and sealing between the rotors. The oil also helps in reducing friction and minimizing wear. Oil-injected screw compressors are commonly used in various industrial applications where a small amount of oil in the compressed air is acceptable.

On the other hand, oil-free screw compressors are designed to operate without the need for oil lubrication. These compressors use specialized rotor coatings, such as PTFE (polytetrafluoroethylene) or other non-stick materials, to reduce friction and prevent the need for oil. Oil-free screw compressors are often favored in applications where oil-free and contaminant-free compressed air is essential, such as in food and beverage, pharmaceutical, and electronics industries.

Applications:

Screw compressors are widely used in various industries for a range of applications. They are commonly employed in manufacturing plants, refineries, power generation facilities, and other industrial settings to supply compressed air or gas for pneumatic tools, process equipment, air conditioning systems, and more. The ability of screw compressors to deliver a continuous flow of compressed air or gas makes them suitable for applications that require a steady and reliable source of compressed air.

Advantages:

Screw compressors offer several advantages compared to other types of compressors. They provide high efficiency and can deliver a large volume of compressed air or gas. The continuous compression process results in smooth operation with minimal pulsation. Additionally, screw compressors are known for their compact design, low vibration levels, and relatively quiet operation.

In summary, a screw compressor is a rotary positive displacement compressor that uses interlocking helical rotors to compress air or gas. It operates based on a continuous compression process and is available in both oil-injected and oil-free variants. Screw compressors find widespread use in various industries for applications that require a reliable source of compressed air or gas.

China Good quality CHINAMFG Sh-220/8 High Quality 55kw 75HP Diesel Driven Portable Screw Air Compressor for Mining Drilling Rig   with Hot sellingChina Good quality CHINAMFG Sh-220/8 High Quality 55kw 75HP Diesel Driven Portable Screw Air Compressor for Mining Drilling Rig   with Hot selling
editor by CX 2024-04-04

China Hot selling Latest Produce Screw Type Air Compressor Cheap with Good quality

Product Description

Product Description

ZIQI CHINAMFG Screw Air Compressor Advantages:

A.80% components of CHINAMFG Compressor adopt global well known reliable brand to make sure the air compressor with high quality,durable,energy saving:
1.Core part:Germany GHH RAND screw air end ;
2.Motor:adopt Brazil WEG brand,the second biggest motor manufacturer in the world,IE4 energy saving standard 3 phase induction motor,IP55 protection;
3.Italian EURE oil air vessel ,the lead pressure vessel manufacturer in the world;
4.Italian Manuli oil tube ;
5.French Schneider electric system;
6.Sweden CHINAMFG bearings

Energy saving:
The air compressor equiped the frequency inverter,to make the air compressor with variable speed drive [VSD].The principle of VSD is to adjust the motor rotation speed automatically according to the actual air consumption. The reduced system pressure decreases the total energy consumption of the whole system, which can reduce energy costs by 35% or more.

Technical Parameter

Model Air pressure Max air displacement  Motor power transmission dimension Weight Noise Outlet
cooling type
mpa bar(e)  psi(g)  m3/min  cfm  hp  kw  belt drive 
&
air cooling
L(mm) W(mm) H(mm) Kgs dB(A) mm
GA-3.7A 0.7 7 102 0.55 19 5 3.7  680  660  780  220 60±2  20
0.8 8 116 0.45 16
1 10 145 0.35 12
GA-5.5A 0.7 7 102 0.8 28 7 5.5 680 660 780 230 61±2 20
0.8 8 116 0.7 25
1 10 145 0.6 21
1.3 13 189 0.5 18
GAS-7.5A VFC 0.7 7 102 1.3 46 10 7.5 950 650 915 270 62±2 20
0.8 8 116 1.2 42
1 10 145 1.1 39
1.3 13 189 0.9 32
GAS-11A VFC 0.7 7 102 1.8 64 15 11 950 650 915 280 63±2 20
0.8 8 116 1.7 60
1 10 145 1.5 53
1.3 13 189 1.2 42
GAS-15A VFC 0.7 7 102 2.7 95 20 15 1260 850 1220 540 66±2 25
0.8 8 116 2.5 88
1 10 145 2.3 81
1.3 13 189 2 71
GAS-18.5A VFC 0.7 7 102 3.2 113 25 18.5 1260 850 1220 550 67±2 25
0.8 8 116 3 106
1 10 145 2.8 99
1.3 13 189 2.4 85
GAS-22A VFC 0.7 7 102 3.8 134 30 22 1260 850 1220 560 67±2 25
0.8 8 116 3.6 127
1 10 145 3.2 113
1.3 13 189 2.8 99
GAS-30A VFC 0.7 7 102 5.7 201 40 30 1500 970 1375 780 67±2 40
0.8 8 116 5.5 194
1 10 145 5 177
1.3 13 189 4.5 159
GAS-37A VFC 0.7 7 102 6.8 240 50 37 1500 970 1375 800 68±2 40
0.8 8 116 6.31 222
1 10 145 5.7 201
1.3 13 189 5 177
GAS-45A VFC 0.7 7 102 7.9 279 60 45 1500 970 1375 820 69±2 40
0.8 8 116 7.4 261
1 10 145 6.9 244
1.3 13 189 6.1 215
GAS-55A VFC 0.7 7 102 10.9 385 75 55 direct drive &air cooling or water cooling 2150 1326 1766 1550 69±2 50
0.8 8 116 10.4 367
1 10 145 9.4 332
1.3 13 189 8.6 304
GAS-75A VFC 0.7 7 102 14.5 512 100 75 2150 1326 1766 1600 70±2 50
0.8 8 116 13.8 487
1 10 145 12.6 445
1.3 13 189 11.2 395
GAS-90A VFC 0.7 7 102 17 600 120 90 2545 1450 1900 2500 75±2 65
0.8 8 116 16.5 583
1 10 145 15.2 537
1.3 13 189 14 494

*For other requirements,please contact the salesman.

Company Information

Packaging & Shipping

FAQ

 

Are you manufacturer?
ZIQI: Yes,we are professional air compressor manufacturer over 10 years and our factory located in ZheJiang .
How long is your air compressor warranty?
ZIQI: For 1 year.
Do you provide After- sales service parts?
ZIQI: Of course, We could provide easy- consumable spares.
How long could your air compressor be used?
ZIQI: Generally, more than 10 years.
How about your price?
ZIQI: Based on high quality, Our price is very competitive in this market all over the world.
How about your customer service?
ZIQI: For email, we could reply our customers’ emails within 2 hours.
Do you support OEM?
ZIQI: YES, and we also provide multiple models to select.

How to get quicker quotation?

When you send us inquiry, please confirm below information at the same time:
* What is the air displacement (m3/min,cfm/min)?
* What is the air pressure (mpa,bar,psi)?
* What is the voltage in your factory (v/p/Hz)?
* It is ok if you need air tank, air dryer and filters.
This information is helpful for us to check suitable equipment solution and quotation quickly.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Support
Warranty: 2 Years
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

How Do You Maintain a Gas Air Compressor?

Maintaining a gas air compressor is essential to ensure its optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, extends the compressor’s lifespan, and promotes efficient operation. Here are some key maintenance steps for a gas air compressor:

1. Read the Manual:

Before performing any maintenance tasks, thoroughly read the manufacturer’s manual specific to your gas air compressor model. The manual provides important instructions and guidelines for maintenance procedures, including recommended intervals and specific maintenance requirements.

2. Check and Change the Oil:

Gas air compressors typically require regular oil changes to maintain proper lubrication and prevent excessive wear. Check the oil level regularly and change it according to the manufacturer’s recommendations. Use the recommended grade of oil suitable for your compressor model.

3. Inspect and Replace Air Filters:

Inspect the air filters regularly and clean or replace them as needed. Air filters prevent dust, debris, and contaminants from entering the compressor’s internal components. Clogged or dirty filters can restrict airflow and reduce performance. Follow the manufacturer’s guidelines for filter cleaning or replacement.

4. Drain Moisture from the Tank:

Gas air compressors accumulate moisture in the compressed air, which can lead to corrosion and damage to the tank and internal components. Drain the moisture from the tank regularly to prevent excessive moisture buildup. Refer to the manual for instructions on how to properly drain the moisture.

5. Check and Tighten Connections:

Regularly inspect all connections, fittings, and hoses for any signs of leaks or loose connections. Tighten any loose fittings and repair or replace damaged hoses or connectors. Leaks can lead to reduced performance and inefficiency.

6. Inspect Belts and Pulleys:

If your gas air compressor has belts and pulleys, inspect them for wear, tension, and proper alignment. Replace any worn or damaged belts and ensure proper tension to maintain optimal performance.

7. Clean the Exterior and Cooling Fins:

Keep the exterior of the gas air compressor clean from dirt, dust, and debris. Use a soft cloth or brush to clean the surfaces. Additionally, clean the cooling fins regularly to remove any accumulated debris that can impede airflow and cause overheating.

8. Schedule Professional Servicing:

While regular maintenance can be performed by the user, it is also important to schedule professional servicing at recommended intervals. Professional technicians can perform thorough inspections, conduct more complex maintenance tasks, and identify any potential issues that may require attention.

9. Follow Safety Precautions:

When performing maintenance tasks on a gas air compressor, always follow safety precautions outlined in the manual. This may include wearing protective gear, disconnecting the power source, and ensuring proper ventilation in confined spaces.

By following these maintenance steps and adhering to the manufacturer’s guidelines, you can keep your gas air compressor in optimal condition, prolong its lifespan, and ensure safe and efficient operation.

air compressor

How Do Gas Air Compressors Contribute to Energy Savings?

Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:

1. Efficient Power Source:

Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.

2. Reduced Electricity Consumption:

Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.

3. Demand-Sensitive Operation:

Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.

4. Energy Recovery:

Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.

5. Proper Sizing and System Design:

Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.

6. Regular Maintenance:

Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.

7. System Optimization:

For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.

In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.

air compressor

How Do You Choose the Right Size Gas Air Compressor for Your Needs?

Choosing the right size gas air compressor is crucial to ensure optimal performance and efficiency for your specific needs. Selecting a compressor that is too small may result in insufficient airflow or pressure, while choosing one that is too large can lead to unnecessary energy consumption and higher costs. Here’s a detailed explanation of the factors to consider when choosing the right size gas air compressor:

1. Required Airflow:

Determine the airflow requirements of your applications. Consider the tools, equipment, or processes that will be powered by the compressor and their respective airflow demands. The required airflow is typically measured in cubic feet per minute (CFM). Determine the total CFM required, taking into account any simultaneous or intermittent tool usage.

2. Operating Pressure:

Identify the operating pressure required for your applications. Different tools and systems have specific pressure requirements, measured in pounds per square inch (PSI). Ensure that the compressor you choose can deliver the required pressure consistently.

3. Duty Cycle:

Consider the duty cycle, which refers to the amount of time the compressor will be in operation within a given period. Some applications may require continuous operation, while others involve intermittent or occasional use. Take into account the duty cycle to ensure that the compressor can handle the expected workload without overheating or experiencing excessive wear.

4. Tank Size:

The tank size of a gas air compressor determines its ability to store compressed air and provide a steady supply. A larger tank can help accommodate fluctuations in demand and reduce the frequency of the compressor cycling on and off. Consider the required storage capacity based on the specific applications and the desired balance between continuous operation and storage capacity.

5. Power Source:

Gas air compressors can be powered by different fuels, such as gasoline, diesel, natural gas, or propane. Consider the availability and cost of the fuel options in your location, as well as the specific requirements of your applications. Choose a compressor that is compatible with a power source that suits your needs.

6. Portability:

Determine if portability is a requirement for your applications. If you need to move the compressor to different job sites or locations, consider a portable model with features like wheels, handles, or a compact design that facilitates easy transportation.

7. Noise Level:

If noise is a concern in your working environment, consider the noise level of the compressor. Gas air compressors can vary in their noise output, and certain models may have noise-reducing features or insulation to minimize sound emissions.

8. Manufacturer Recommendations:

Consult the manufacturer’s recommendations and guidelines for selecting the appropriate compressor size for your specific needs. Manufacturers often provide guidelines based on the anticipated applications, airflow requirements, and other factors to help you make an informed decision.

By considering these factors and carefully assessing your specific requirements, you can choose the right size gas air compressor that meets your airflow, pressure, duty cycle, and other operational needs. It’s advisable to consult with industry professionals or compressor experts for guidance, especially for complex or specialized applications.

China Hot selling Latest Produce Screw Type Air Compressor Cheap   with Good qualityChina Hot selling Latest Produce Screw Type Air Compressor Cheap   with Good quality
editor by CX 2024-04-04