Tag Archives: screw air compressor 22kw

China Custom Industrial Air Compressor Energy Saving VSD Oil Lubricating Rotary Screw Air Compressor 22kw 30HP Stationary High Pressure Screw Air Compressor 12v air compressor

Product Description

Industrial Air Compressor Energy Saving VSD Oil Lubricating Rotary Screw Air Compressor 22kw 30HP Stationary High pressure  Screw Air Compressor 
 

Product Description

Promises Every Screw compressor Will Run Well More Than 15 Years 

Saving energy is making money !!!

 Hengchaowin rotary screw air compressor used germany technology screw(air end ) ,

 The same intake valve designed by CHINAMFG Rand,high Efficient IP54 rated motor,And quoted the high-efficiency inverter fromDenmark.

The air compressor can maintain a stable motor efficiency at any speed,so it is more energy-saving and power-saving.

  Advantage:
1.It adopts the design of large rotor and low speed, and contains 2 independent rotors, which has high efficiency and low noise,The design service life is 30 years.
2. The high-frequency flexible inverter can effectively reduce the magnetic field interference generated by the inverter, and the special heat dissipation design can prevent high temperature shutdown in summer.
3.Colorful touch system, intelligent operation, remote monitoring integrated system, convenient and worry-free.
4.Our machines have reliable quality and warranty is 2 years of the whole machine,5 years of the screw.
5. We have our professinal after sales technician team to instruct you installation and maintenance.

 

Product Parameters

 

Model 
Modelo
HWV-7A HWV-11A HWV-15A HWV-22A HWV-30A HWV-37A HWV-45A
air flow
flujo de aire
m3/min 1.2 1.1 0.9 0.8 1.65 1.5 1.3 1.1 2.5 2.3 2.1 1.9 3.8 3.6 3.1 2.9 5.3 5 4.3 4 6.7 6.2 5.2 5 7.4 7 6.3 6
cfm 42.372 38.841 31.779 28.248 58.2615 52.965 45.903 38.841 88.275 81.213 74.151 67.089 134.178 127.116 109.461 102.399 187.143 176.55 151.833 141.24 236.577 218.922 183.612 176.55 261.294 247.17 222.453 211.86
working pressure
presión laboral
bar(kg) 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5
psi 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174
power
poder
KW / HP 7.5kw/
10hp
11kw/
15hp
15kw/
20hp
22kw/
30hp
30kw/
40hp
37kw/
50hp
45kw/
60hp
noise db(A) 62±2 66±2 66±2 68±2 68±2 72±2 72±2
Caliber inch RP 1/2 RP3/4 RP3/4 RP 1 RP 1 RP1 1/2 RP1 1/2
Voltage/Frequency AC 380v/415v/220v/480v   or   50hz/60hz  accpet Customized voltage
Starting mode
Modo de inicio
varibale frequency soft start
lubricant oil liter 5 9 9 18 18 18 20
Shape dimension
(mm)
L 850 1180 1180 1300 1300 1450 1450
W 640 800 800 910 910 910 910
H 880 1210 1210 1290 1290 1290 1290
Weight KG 350 370 370 520 520 720 720

 

Company Profile

Why Choose Us
HangZhou CHINAMFG Technology Co., Ltd., founded in 1985, in ZheJiang ,China, It is a professional air compressor manufacturer with 30 years of experience in R&D, manufacturing, marketing and service.

After the technical system reform in 2000, the company introduced German advanced CHINAMFG technology, adhering to the German advanced industrial design concept, rigorous manufacturing technology and comprehensive management. We strictly implement ISO9001 international quality system certification and EU CE standard production machines. The performance and quality of our products have been widely recognized and praised by the market, occupying 30% of China’s market share.
Starting to enter overseas markets in 2571, it currently has agents and after-sales teams in North America, Western Europe, South Africa, East Africa and other regions.

Brief introduction of factory:

1. We have been engaged in R D department, production and sales of air compressors  for 30 years;  
2. Our air compressor products through  CE,SGS,ISO  certification, with more than 20 invention patents;  
3. Our products are exported to  132  countries and regions around the world;  
4. Our air compressor provides a 5-year warranty.  
If you have specific parameters and requirements for our Rotary Screw Type Air Compressor, customization is available

Customer feedback

Providing high-quality machines is our standard, and satisfying every customer is our pursuit. Over the years, we have won unanimous praise from overseas users for our integrity and high-quality product quality.

 

Packaging & Shipping

 

The air compressor is guaranteed for 1 year and 5 years for the screw(air end) . Warranty time is calculated from machine leave the factory.

After Sales Service

1. 24/7 after sales service in different languages.
2. Online instruction for installation and commissioning.
3. On-site instruction for installation and commissioning provided by well-trained engineers or local authorized service center.
4. CHINAMFG agents and after sales service available.

FAQ
Q1: What is your product name?
A:Industrial Energy Saving VSD Oil Lubricating Rotary Screw Air Compressor Machine 22kw 30hp

Q2: Why should I choose you?
1. 24/7 after sales service support in different languages;
2. Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center;
3. Technical training for customers in HENGCHAOWINO air compressor factory or working site;
4. Plenty of original spare parts with proven quality are all available from our central stocks in ZheJiang Province and all distributors’depots;
5. All kinds of technical documents in different languages.

Q3: Can you use our brand?
A: Yes, OEM is available.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Support Online and Local Service
Warranty: 1 Year
Lubrication Style: Lubricated
Customization:
Available

|

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Safety Precautions Should Be Taken When Operating Screw Compressors?

When operating screw compressors, it is important to follow specific safety precautions to ensure the well-being of personnel and prevent potential accidents. Here’s a detailed explanation:

1. Familiarize Yourself with the Equipment:

  • Before operating a screw compressor, thoroughly read and understand the manufacturer’s instructions, safety guidelines, and operating procedures. Familiarize yourself with the specific features, controls, and safety devices of the compressor.

2. Wear Appropriate Personal Protective Equipment (PPE):

  • Wear the necessary PPE, such as safety glasses, hearing protection, gloves, and appropriate clothing, when operating the compressor. PPE helps protect against potential hazards, including flying debris, noise, and contact with hot or moving parts.

3. Ensure Proper Ventilation:

  • Operate the screw compressor in a well-ventilated area to prevent the buildup of potentially harmful gases or fumes. Ensure that the compressor’s intake and exhaust vents are not obstructed, allowing for adequate airflow.

4. Compressor Location:

  • Position the compressor on a stable and level surface to prevent tipping or instability during operation. Ensure that the compressor is located away from flammable materials, heat sources, or sources of ignition.

5. Electrical Safety:

  • Follow electrical safety guidelines and ensure that the compressor is properly grounded. Avoid using damaged or frayed electrical cords and ensure that the electrical connections are secure.

6. Lockout/Tagout Procedures:

  • Before performing any maintenance or repair tasks on the compressor, follow lockout/tagout procedures to isolate electrical power and prevent accidental startup. Lockout/tagout procedures help protect against unexpected energization of the compressor or its components.

7. Pressure Relief:

  • Before performing any maintenance tasks or opening the compressor, ensure that all pressure has been relieved from the system. Follow proper procedures for depressurizing the compressor and associated piping to avoid sudden releases of pressure.

8. Hot Surfaces:

  • Be cautious of hot surfaces, such as compressor casings, piping, or discharge components. Allow sufficient cooling time before touching or performing maintenance tasks on hot surfaces to avoid burns.

9. Maintenance and Inspection:

  • Adhere to the manufacturer’s recommended maintenance schedule and perform regular inspections of the compressor. Replace any worn or damaged components promptly to prevent potential hazards or malfunctions.

10. Emergency Procedures:

  • Be familiar with emergency procedures, including how to shut down the compressor in case of an emergency, how to respond to leaks or spills, and how to handle fire or electrical incidents. Have emergency contact information readily available.

11. Training and Qualified Personnel:

  • Ensure that operators and maintenance personnel are adequately trained in the safe operation and maintenance of screw compressors. Only allow qualified personnel to perform maintenance or repair tasks.

It is essential to consult the specific safety guidelines provided by the manufacturer of the screw compressor as they may include additional precautions or recommendations.

In summary, when operating screw compressors, it is important to familiarize yourself with the equipment, wear appropriate PPE, ensure proper ventilation, follow electrical safety measures, implement lockout/tagout procedures, be cautious of hot surfaces, perform regular maintenance and inspections, and be prepared with emergency procedures. By following these safety precautions, the risk of accidents or injuries can be minimized, ensuring a safe working environment when operating screw compressors.

air compressor

How Do You Maintain the Air Quality in a Screw Compressor System?

Maintaining air quality in a screw compressor system is crucial to ensure the performance, efficiency, and reliability of the compressed air. Here’s a detailed explanation:

1. Proper Intake Filtration:

Install high-quality intake filters to prevent contaminants, such as dust, dirt, and debris, from entering the screw compressor system. These filters should have an appropriate filtration rating to effectively capture particles of the desired size. Regularly inspect and clean or replace the intake filters to maintain their effectiveness.

2. Compressed Air Dryers:

Use compressed air dryers, such as refrigerated dryers or desiccant dryers, to remove moisture from the compressed air. Moisture can lead to corrosion, damage to pneumatic equipment, and compromised air quality. The type of dryer selected depends on the specific application requirements and the desired level of moisture removal.

3. Oil Removal Filters:

In oil-injected screw compressors, oil is used for lubrication, which can contaminate the compressed air. Install oil removal filters downstream of the compressor to remove any oil carryover from the compressed air. These filters typically use coalescing technology to separate and trap oil particles, ensuring clean air quality.

4. Condensate Management:

Effectively manage condensate, which is formed when moisture in the compressed air condenses as it cools. Install condensate drains and separators to remove and properly dispose of condensate. Improper condensate management can lead to water contamination in the compressed air system.

5. Regular Maintenance:

Perform regular maintenance tasks as recommended by the manufacturer, including oil changes, filter replacements, and inspections. Proper maintenance helps ensure that the compressor system operates efficiently and minimizes the risk of contaminants entering the compressed air.

6. Air Receiver Tank Maintenance:

If the screw compressor system includes an air receiver tank, regularly inspect and clean the tank to remove any accumulated debris or contaminants. Additionally, ensure that the tank’s drain valve is functioning correctly to remove any water or condensate from the tank.

7. Leak Detection and Repair:

Regularly inspect the compressed air system for leaks. Leaks not only waste energy but also allow contaminants from the surrounding environment to enter the system. Use appropriate leak detection methods, such as ultrasonic detectors or soapy water solutions, to identify and promptly repair any leaks.

8. Monitor and Control Operating Conditions:

Monitor and maintain proper operating conditions within the screw compressor system. This includes monitoring discharge pressure, temperature, and other relevant parameters to ensure they are within acceptable ranges. Implement appropriate control strategies, such as regulating compressor capacity or adjusting dryer settings, to optimize air quality while meeting the specific application requirements.

9. Training and Awareness:

Provide training to operators and maintenance personnel on the importance of air quality in a screw compressor system. Ensure they understand proper maintenance procedures, the significance of filtration, and how to identify and address potential air quality issues.

10. Compliance with Regulations:

Be aware of and comply with relevant regulations and standards governing air quality in your specific industry or application. This may include adherence to guidelines such as ISO 8573, which specifies air purity classes for different contaminants in compressed air systems.

By following these practices, you can maintain the air quality in a screw compressor system, ensuring clean, reliable, and high-quality compressed air for various applications.

air compressor

What Is the Efficiency of Screw Compressors?

The efficiency of screw compressors can vary depending on various factors, including the design, operating conditions, and maintenance. Here’s a detailed explanation of the efficiency of screw compressors:

1. Isothermal Efficiency:

Isothermal efficiency refers to the ideal efficiency of a compressor operating under isothermal conditions. In reality, screw compressors experience temperature rise during compression, and therefore, they do not achieve isothermal efficiency. The compression process in screw compressors is considered to be relatively close to isothermal compared to other compressor types, such as reciprocating compressors. This is due to the continuous and smooth flow of air or gas through the compression chamber, which helps in minimizing temperature differences.

2. Adiabatic Efficiency:

Adiabatic efficiency refers to the actual efficiency of a compressor, taking into account the heat generated during compression. Screw compressors typically have higher adiabatic efficiency compared to reciprocating compressors. The helical design of the rotors and the presence of intermeshing lobes allow for efficient compression with minimal energy loss. The adiabatic efficiency of a screw compressor can be influenced by factors such as the compression ratio, rotational speed, and discharge pressure.

3. Overall Efficiency:

The overall efficiency of a screw compressor takes into account various factors, including mechanical losses, power consumption, and auxiliary power requirements. Mechanical losses can occur due to friction between the rotors, bearings, and other moving parts. Well-maintained screw compressors with properly lubricated components and well-aligned rotors can minimize mechanical losses and improve overall efficiency. Power consumption is another factor affecting efficiency, and it can vary depending on the size, design, and operating conditions of the compressor.

4. Energy Efficiency:

Energy efficiency is an important aspect of screw compressors. It relates to the ability of the compressor to convert electrical energy into compressed air with minimal energy waste. Energy-efficient screw compressors are designed to optimize the compression process, reduce power consumption, and maximize output for a given input. Variable Speed Drive (VSD) screw compressors, for example, can adjust the rotational speed to match the compressed air demand, resulting in improved energy efficiency and significant energy savings.

It’s important to note that the efficiency of screw compressors can vary depending on the specific model, design features, and operating conditions. Regular maintenance, including proper lubrication, cleaning, and component inspection, is crucial for maintaining high efficiency levels. Additionally, selecting the right size and type of screw compressor for the intended application is essential to achieve optimal efficiency and performance.

In summary, screw compressors are known for their relatively high efficiency compared to other compressor types. While they may not achieve perfect isothermal efficiency, their adiabatic efficiency, overall efficiency, and energy efficiency make them suitable for a wide range of industrial applications.

China Custom Industrial Air Compressor Energy Saving VSD Oil Lubricating Rotary Screw Air Compressor 22kw 30HP Stationary High Pressure Screw Air Compressor   12v air compressorChina Custom Industrial Air Compressor Energy Saving VSD Oil Lubricating Rotary Screw Air Compressor 22kw 30HP Stationary High Pressure Screw Air Compressor   12v air compressor
editor by CX 2024-03-28

China Custom 22kw 30HP Direct Driven Screw Air Compressor (SGD22) lowes air compressor

Product Description

Model SGD 22
Type of Cooling   Air Cooling/Water cooling
Working Pressure psig 102 116 145 174
bar 7 8 10 12
Air Delivery cfm 134.2 127.1 113.0 95.3
m3/min 3.8 3.6 3.2 2.4
Motor Power kw/hp 22/30
Starting Mode    Y-Δ
Type of Driving   Driect driven
Dimension(mm) L 1380
W 850
H 1185
Weight KG 450
Air Outlet Pipe
Diameter
   1″
Voltage   380V / 3PH / 50HZ / 60HZ
220V / 3PH / 50HZ / 60HZ
440V / 3PH / 50HZ / 60HZ
415V / 3PH / 50HZ / 60HZ
Can be customized
Exhaust Oil Volum   <3ppm
Noise db 65±2
Outlet Air Humidity ºC ambient temperature+15ºC

Technical Data of Direct Drive Electric Motor Screw Air Compressors

Model Working Pressure Capacity Motor Power Driven Method Cooling Method Dimension(mm) Net Weight Air Outlet Pipe Diameter
Psi bar Cfm m3/min kw/hp L W H KGS
SGD08 102 7 42.4 1.2 7.5/10 Direct Drive Air Cooling
/
Water Cooling
900 670 850 200 1/2”
116 8 38.8 1.1
145 10 33.5 0.95
174 12 28.3 0.8
SGD11 102 7 58.3 1.65 11/15 1080 750 1571 280 3/4”
116 8 53 1.5
145 10 45.9 1.3
174 12 38.8 1.1
SGD15 102 7 88.3 2.5 15/20 1080 750 1571 300 3/4”
116 8 81.2 2.3
145 10 74.2 2.1
174 12 67.1 1.9
SGD18 102 7 113 3.2 18.5/25 1380 850 1185 430 1”
116 8 105.9 3
145 10 95.3 2.7
174 12 84.7 2.4
SGD22 100 7 134.2 3.8 22/30 1380 850 1185 450 1”
116 8 127.1 3.6
145 10 113 3.2
174 12 95.3 2.7
SGD30 102 7 187.1 5.3 30/40 1380 850 1185 500 1”
116 8 176.6 5
145 10 158.9 4.5
174 12 141.2 4
SGD37 102 7 240.1 6.8 37/50 1500 1000 1345 650 11/2″
116 8 218.9 6.2
145 10 197.7 5.6
174 12 176.6 5
SGD45 102 7 261.3 7.4 45/60 1500 1000 1345 680 11/2″
116 8 247.2 7
145 10 218.9 6.2
174 12 197.7 5.6
SGD55 102 7 353.1 10 55/75 1800 1250 1670 1150 2″
116 8 339 9.6
145 10 300.1 8.5
174 12 268.4 7.6
SGD75 102 7 473.2 13.4 75/100 1800 1250 1670 1200 2″
116 8 444.9 12.6
145 10 395.5 11.2
174 12 353.1 10
SGD90 102 7 572 16.2 90/120 1800 1250 1670 1350 2″
116 8 529.7 15
145 10 487.3 13.8
174 12 434.3 12.3
SGD110 102 7 741.5 21 110/150 2300 1470 1840 1800 2 1/2”
116 8 699.1 19.8
145 10 614.4 17.4
174 12 522.6 14.8
SGD132 102 7 865.1 24.5 132/175 2300 1470 1840 1850 2 1/2”
116 8 819.2 23.2
145 10 723.9 20.5
174 12 614.4 17.4
SGD160 102 7 1013.4 28.7 160/200 2300 1470 1840 2000 2 1/2”
116 8 974.6 27.6
145 10 868.6 24.6
174 12 759.2 21.5
SGD185 102 7 1129.9 32 185/250 3150 1980 2152 3500 DN85
116 8 1073.4 30.4
145 10 967.5 27.4
174 12 875.7 24.8
SGD220 102 7 1271.2 36 220/300 3150 1980 2152 3800 DN85
116 8 1211.1 34.3
145 10 1066.4 30.2
174 12 978.1 27.7
SGD250 102 7 1483 42 250/350 3150 1980 2152 4000 DN85
116 8 1430.1 40.5
145 10 1348.8 38.2
174 12 1218.2 34.5
SGD315 102 7 1800.8 51 315/430 4000 1980 2152 6000 DN110
116 8 1772.6 50.2
145 10 1571.3 44.5
174 12 1412.4 40
SGD355 102 7 2259.8 64 355/480 4000 1980 2152 6500 DN110
116 8 2153.9 61
145 10 1995 56.5
174 12 1730.2 49


Q1: What is the rotor speed for the air end?
A1: 2980rmp.

Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)

Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).

Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.

Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.

Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.

Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.

Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.

Q9: Do you have spare parts in stock?
A9: Yes, we do.

Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

What Is the Noise Level of Screw Compressors?

The noise level of screw compressors can vary depending on several factors, including the compressor’s size, design, operating conditions, and the presence of noise-reducing features. Here’s a detailed explanation:

Screw compressors are known for their relatively low noise levels compared to other types of compressors, such as reciprocating compressors. However, the actual noise level can still vary depending on the specific compressor model and its operating parameters.

The noise level of screw compressors is typically measured in decibels (dB) and can range from around 60 dB to 90 dB or higher. It’s important to note that the noise level is logarithmic, meaning that a small increase in decibel level represents a significant increase in perceived noise intensity.

Several factors can influence the noise level of screw compressors:

  • 1. Compressor Size and Design: Larger screw compressors tend to produce higher noise levels compared to smaller ones. This is because larger compressors generally have more powerful motors and larger rotating components, which can generate more noise. The design of the compressor, including the type of rotor profiles and the presence of noise-reducing features, can also impact the noise level.
  • 2. Operating Conditions: The operating conditions of the compressor, such as the speed of rotation and the discharge pressure, can affect the noise level. Higher speeds and pressures may result in increased noise production. Additionally, the presence of pulsations or vibrations in the system can contribute to noise generation.
  • 3. Sound Insulation and Enclosures: Some screw compressors come with built-in sound insulation or enclosures to reduce noise levels. These features help contain the noise within the compressor unit and minimize the propagation of noise to the surrounding environment. Compressors equipped with sound insulation or enclosures generally have lower noise levels compared to open-frame compressors.
  • 4. Installation and Surrounding Environment: The installation of the compressor and the characteristics of the surrounding environment can influence the perceived noise level. Factors such as the proximity of the compressor to sensitive areas, the presence of sound-absorbing materials, and the layout of the facility can impact the noise propagation and overall noise perception.
  • 5. Maintenance and Wear: Proper maintenance of the compressor, including regular inspection and lubrication of components, can help minimize noise levels. Wear and tear on the compressor’s internal parts can lead to increased noise production, so timely repairs or component replacements are important to maintain optimal performance and minimize noise.

It’s worth noting that noise levels are typically provided by manufacturers as specifications for each compressor model. These specifications can help users select compressors with noise levels that meet their specific requirements or comply with local noise regulations.

In summary, the noise level of screw compressors can range from around 60 dB to 90 dB or higher, depending on factors such as compressor size, design, operating conditions, and the presence of noise-reducing features. Proper installation, maintenance, and the use of sound insulation or enclosures can help minimize noise levels and create a more comfortable and quieter operating environment.

air compressor

How Do Screw Compressors Contribute to Energy Savings?

Screw compressors offer several features and advantages that contribute to energy savings. Here’s a detailed explanation:

1. Efficient Compression Process:

Screw compressors are known for their efficiency in compressing air or gas. They use a unique rotary screw design, where two intermeshing screws rotate to compress the air. This design provides continuous and smooth compression, resulting in less energy loss compared to other compression technologies, such as reciprocating compressors. The efficient compression process of screw compressors helps reduce energy consumption.

2. Load and Unload Operation:

Screw compressors often incorporate load and unload operation, also known as capacity control. This feature allows the compressor to match its output to the actual demand for compressed air. During periods of lower demand, the compressor unloads by disengaging some of its capacity. This reduces power consumption since the compressor is not operating at full load continuously. By adjusting the compressor’s output to match the required air flow, load and unload operation helps save energy.

3. Variable Speed Drive (VSD) Technology:

Many screw compressors are equipped with Variable Speed Drive (VSD) technology. A VSD allows the compressor’s motor speed to be adjusted according to the demand for compressed air. By running the compressor at lower speeds during periods of lower demand, the energy consumption can be significantly reduced. The VSD technology enables precise control over the compressor’s output, resulting in energy savings and improved efficiency.

4. Air Leakage Reduction:

A common source of energy loss in compressed air systems is air leakage. Screw compressors are designed to minimize air leakage through improved sealing mechanisms and enhanced construction materials. By reducing air leakage, the compressor can operate more efficiently, as less energy is wasted in compressing air that escapes before reaching the intended point of use. Regular maintenance and monitoring practices help identify and address air leakage issues, further contributing to energy savings.

5. Integrated Energy Recovery:

In certain applications, screw compressors can be configured to recover and utilize the heat generated during the compression process. This recovered heat can be used for various purposes, such as space heating, preheating process air or water, or powering other thermal processes. By utilizing the recovered heat energy, screw compressors enhance overall energy efficiency and reduce the need for additional heating systems.

6. System Optimization and Controls:

Screw compressors often feature advanced control systems that optimize their operation for energy efficiency. These control systems monitor various parameters, such as system pressure, air demand, and temperature, and adjust the compressor’s operation accordingly. By continuously analyzing the system requirements and making intelligent adjustments, the control systems help minimize energy waste and maintain optimal performance.

7. Maintenance and Proper Operation:

Regular maintenance and proper operation of screw compressors are essential for maximizing energy savings. Routine maintenance activities, such as cleaning air filters, checking lubrication levels, and inspecting and repairing leaks, ensure the compressor operates at peak efficiency. Additionally, proper operation practices, such as avoiding excessive idling or overloading, contribute to energy savings and prolong the compressor’s lifespan.

In summary, screw compressors contribute to energy savings through their efficient compression process, load and unload operation, variable speed drive technology, air leakage reduction, integrated energy recovery, system optimization, and proper maintenance and operation. By utilizing these features and implementing energy-conscious practices, industries can significantly reduce energy consumption and lower operating costs in compressed air systems.

air compressor

How Does a Screw Compressor Work?

A screw compressor operates based on a unique rotary positive displacement principle. Here’s a detailed explanation:

Working Principle:

A screw compressor consists of two helical rotors, typically referred to as male and female rotors, that rotate in opposite directions within a housing. The rotors have specially designed profiles that interlock with each other, creating a series of compression chambers as they rotate. The compression chambers gradually reduce in volume as the rotors rotate, compressing the air or gas trapped inside.

Suction Process:

The suction process begins when the rotors start rotating. As they rotate, the helical lobes or threads on the rotors create expanding spaces between them. The expanding spaces draw in the air or gas from the inlet port, allowing it to enter the compression chamber. The suction process continues as the rotors rotate, and the expanding spaces move the air or gas towards the discharge side of the compressor.

Compression Process:

As the air or gas enters the compression chamber, it gets trapped between the interlocking lobes or threads of the rotors. As the rotors continue to rotate, the trapped air or gas is carried along the length of the rotors. The volume of the compression chamber gradually decreases as the lobes or threads of the rotors intermesh, compressing the air or gas. The compression process is continuous and smooth as the air or gas moves from the suction side to the discharge side of the compressor.

Discharge Process:

Once the air or gas reaches the discharge end of the compression chamber, it is pushed towards the outlet port. The compressed air or gas is then released from the compressor through the outlet port to be used for various applications.

Oil-Injected and Oil-Free Variants:

Screw compressors are available in both oil-injected and oil-free variants. In oil-injected screw compressors, a small amount of lubricating oil is injected into the compression chamber. The oil provides lubrication, cooling, and sealing between the rotors, reducing friction and minimizing wear. The oil-injected variant is commonly used in industrial applications where a small amount of oil in the compressed air is acceptable.

Oil-free screw compressors, on the other hand, are designed to operate without the need for oil lubrication. These compressors use specialized rotor coatings, such as PTFE (polytetrafluoroethylene) or other non-stick materials, to reduce friction and eliminate the need for oil. Oil-free screw compressors are preferred in applications that require oil-free and contaminant-free compressed air, such as in the food and beverage, pharmaceutical, and electronics industries.

In summary, a screw compressor works by utilizing interlocking helical rotors to compress air or gas. The rotating rotors draw in the air or gas during the suction process, and as they rotate, the trapped air or gas is compressed within the compression chamber. The compressed air or gas is then discharged from the compressor. Screw compressors are available in oil-injected and oil-free variants, catering to different application requirements.

China Custom 22kw 30HP Direct Driven Screw Air Compressor (SGD22)   lowes air compressorChina Custom 22kw 30HP Direct Driven Screw Air Compressor (SGD22)   lowes air compressor
editor by CX 2024-02-13

China OEM Best Price Low Noise 30% Energy Saving Pm VSD Double Screw Air Compressor Direct Driven Twin CHINAMFG 10HP 20HP 30HP 11kw 15kw 22kw 45kw arb air compressor

Product Description

Product Description

Brief Introduction:
Air end: Germany Technology. 30 years designed lifetime.
Motor: 100% rare earth permanent magnet motor. 
Inverter: Chinese No. 1 inverter can save 30% energy.
Warranty: 5 years for the air end, and 2 years for the whole compressor. 
Delivery time: 7-15 days. 
After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor.    
Certificate: CE/ISO9001/ASME
We offer free pipe and valves for installation and installation diagram

 Screw Air Compressor Main Configuration
Item Parts Brand
Air end BAOSI/GU(Germany origin)
Intake Valve Red star(Chian)
Solenoid Valve CEME (Italy)
Temperature sensor Red star (China)
Pressure sensor Huba original (from Switzerland)
Motor Jiangtian Motor( China)
Coupling Germany KTR
Thermostat Valve Italy VMC
PLC Schneider Electric (France)
10  Minimal Pressure Valve Red star(Chian)
11  Air filter element Germany MANN
12  Oil filter element Germany MANN
13  Oil separator element Germany MANN
14  Bearing Sweden SKF

Detailed Photos

OUR TEAM

Certifications

Air compressor use case

Rotary Screw type air compressor packaging process
1. Screw air compressor packaging is divided into 3 layers from inside to outside:
1) The first layer of protection: spray paint on the surface of the machine to protect the surface of the machine. The fouling pull film is wrapped around the surface of the machine to protect the surface of the paint.
2) The second layer of protection: anti-collision protection of the machine. On the basis of lacquer protection, anti-collision buffer cotton is used to protect the machine against collision.
3) The third layer of protection: the case adopts the overall packaging of the non-fumigation wooden case to protect the machine during transportation.

QC Management

Factory Quality Control Process
1.Installation inspection of the whole screw air compressor: check and confirm the whole machine according to the operation instructions and quality control standards. Main inspection items:
A . Confirm the nose and motor nameplates; 
B . Check whether there is oil leakage in the pipeline and oil circuit of the air compressor; C . the screw air compressor machine screw locking inspection..
2. Rotary screw type air compressor factory test machine, heat engine: test whether the air compressor operation parameters meet the requirements of customers, including voltage, current, working pressure, exhaust volume, etc.screw Air compressor factory before 48 hours of thermal test, stability confirmation.
3. 24 hours online after-sales service, one-to-1 online guidance installation, debugging, troubleshooting.

Exhibition

F.A.Q

Q1. Why do customers choose us?
Yunshun Electric Machinery Co., Ltd. is a company specializing in screw air compressor for 18 years since 2001. Our
German Standard production line helps us get the affirmation from our agents as well as end-user clients.

Q2. Are you a manufacturer or trading company?
We are a professional manufacturer with big modern factory in HangZhou,China.
Both OEM & ODM service can be accepted.

Q3. What’s your delivery time?
Generally 7-10 days, if urgent order, we can arrange, too.

Q4. How long is your air compressor warranty?
2 year for the whole machine and 5years for screw air end, except consumable spare parts.

 Q5. How long could your air compressor be used for? 
At least 10 years.

Q6. What’s payment term?
T/T, L/C, Western Union, Credit Card, and etc.

Q7. How about your customer service?
24 hours on-line service for all our clients.

Q8. How about your after-sales service?
1. Providing customers with installation online instructions.
2. Well-trained engineers available to overseas service.
3. PlHangZhou for oversea after-sales supporting company.

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After-sales Service: 5 Years for The Air End, and 2 Years for The Whole
Warranty: 2 Years
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

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air compressor

Are There Oil-Free Screw Compressors Available?

Yes, oil-free screw compressors are available in the market to cater to applications where oil contamination is a concern. Here’s a detailed explanation:

Oil-free screw compressors, as the name suggests, are designed to operate without the use of lubricating oil in the compression chamber. These compressors offer several advantages in industries where oil-free compressed air or gas is required, such as in food and beverage, pharmaceutical, electronics, and certain manufacturing processes.

The key features and considerations of oil-free screw compressors include:

  • 1. Specialized Design: Oil-free screw compressors are designed with specialized materials, coatings, and sealing systems to eliminate the need for lubricating oil in the compression process. The rotors and other internal components are constructed to ensure minimal friction and wear, even in the absence of oil.
  • 2. Dry Compression: Unlike lubricated screw compressors, oil-free screw compressors rely on dry compression methods. The compression chamber is designed to achieve compression without the presence of oil, ensuring that the discharged air or gas is free from oil contaminants. This is particularly critical in industries where oil contamination can have detrimental effects on product quality or equipment performance.
  • 3. Sealing Technology: Oil-free screw compressors employ advanced sealing technologies to prevent air or gas leakage between the high-pressure and low-pressure sides of the compressor. These sealing systems ensure efficient compression while maintaining the required clearances between the rotors and the compressor housing.
  • 4. Cooling Systems: Oil-free screw compressors utilize alternative cooling methods, such as air or water cooling, to dissipate the heat generated during compression. Efficient cooling is crucial to prevent overheating and ensure reliable operation.
  • 5. Filtration Systems: Oil-free compressors often incorporate high-quality filtration systems to remove particulates, moisture, and other contaminants from the incoming air or gas. These filtration systems help maintain the integrity of the compressor and ensure the delivery of clean, oil-free compressed air or gas.
  • 6. Application-Specific Solutions: Oil-free screw compressors are available in various sizes and configurations to meet specific application requirements. They can be tailored to deliver the desired air or gas flow rates, pressures, and purity levels.

It’s important to note that oil-free screw compressors generally have higher initial costs compared to lubricated compressors due to their specialized design and materials. However, they offer benefits such as reduced maintenance, minimized risk of oil contamination, and compliance with stringent industry standards or regulations.

When considering an oil-free screw compressor, it’s crucial to assess the specific application needs, air quality requirements, and operating conditions. Consulting with manufacturers or suppliers can help in selecting the most suitable oil-free screw compressor for a particular industry or process.

In summary, oil-free screw compressors are available and offer a reliable and efficient solution for applications where oil-free compressed air or gas is essential. These compressors are designed with specialized features to ensure dry compression, reliable sealing, effective cooling, and high-quality filtration.

air compressor

What Is the Impact of Ambient Temperature on Screw Compressor Performance?

Ambient temperature has a significant impact on the performance of screw compressors. Here’s a detailed explanation:

Screw compressors, like other types of compressors, rely on the surrounding environment to dissipate heat and maintain optimal operating conditions. The ambient temperature directly affects the compressor’s efficiency, capacity, power consumption, and overall performance.

Here are the key ways in which ambient temperature influences screw compressor performance:

1. Cooling Efficiency:

The cooling efficiency of a screw compressor is affected by the temperature difference between the compressed gas and the ambient air. As the ambient temperature increases, the temperature difference decreases, making it more challenging to transfer heat effectively. This can lead to higher discharge temperatures and reduced cooling efficiency, potentially impacting the compressor’s overall capacity and performance.

2. Capacity and Power Consumption:

Higher ambient temperatures can decrease the capacity of a screw compressor. Compressors are typically designed and rated based on specific operating conditions, including a defined ambient temperature range. When the ambient temperature exceeds the design limits, the compressor may experience reduced volumetric efficiency, resulting in a decrease in its overall capacity. Additionally, the compressor may require more power to maintain the desired pressure levels, leading to increased power consumption.

3. Heat Recovery:

In some applications, screw compressors are equipped with heat recovery systems to utilize the waste heat generated during compression. The effectiveness of heat recovery is influenced by the ambient temperature. Higher ambient temperatures can reduce the temperature differential available for heat exchange, limiting the potential for heat recovery and decreasing the overall system efficiency.

4. Lubrication and Cooling:

Screw compressors rely on lubrication systems to reduce friction and prevent wear between moving parts. The ambient temperature affects the performance of the lubricant. In high ambient temperatures, the lubricant may experience decreased viscosity, potentially leading to inadequate lubrication and increased wear on compressor components. Similarly, the cooling system of the compressor, including fans and heat exchangers, may be less effective in higher ambient temperatures, impacting the compressor’s ability to dissipate heat.

5. Operating Envelope:

Screw compressors have specified operating envelopes, which define the acceptable range of operating conditions, including ambient temperature. Operating the compressor outside its designed ambient temperature range can result in reduced reliability, increased maintenance requirements, and potential system failures. It is crucial to adhere to the manufacturer’s guidelines and ensure that the compressor operates within the recommended ambient temperature limits.

6. Control and Protection:

Modern screw compressors often feature advanced control and protection systems that monitor various parameters, including ambient temperature. These systems may adjust compressor operation, such as modulation of capacity or cooling strategies, to optimize performance and protect the compressor from operating outside safe limits. Understanding the impact of ambient temperature allows for appropriate adjustments and settings to maintain reliable and efficient compressor operation.

It’s important to note that different compressor models and manufacturers may have specific performance characteristics and operating limits. Therefore, consulting the manufacturer’s documentation and guidelines for the particular screw compressor in use is essential.

In summary, ambient temperature significantly affects the performance of screw compressors. Higher ambient temperatures can reduce cooling efficiency, decrease compressor capacity, increase power consumption, and impact lubrication and cooling systems. Adhering to recommended operating conditions and considering ambient temperature limitations are crucial for ensuring optimal performance, reliability, and longevity of screw compressors.

air compressor

Can Screw Compressors Handle High-Pressure Applications?

Yes, screw compressors are capable of handling high-pressure applications. Here’s a detailed explanation:

Screw compressors are known for their ability to deliver high-pressure compressed air or gas. The design of screw compressors allows them to achieve higher pressure ratios compared to other types of compressors, such as reciprocating piston compressors.

The compression process in screw compressors is continuous and smooth, which enables them to handle high-pressure requirements efficiently. The intermeshing rotors create compression chambers that gradually reduce in volume, resulting in the compression of air or gas. By adjusting the rotational speed of the rotors and optimizing the design parameters, screw compressors can generate the desired high discharge pressures.

However, it’s important to note that the maximum pressure capability of a screw compressor may vary depending on factors such as:

  • 1. Compressor Design: The design features of the screw compressor, including the rotor profile, sealing mechanism, and cooling system, can influence its maximum pressure capacity.
  • 2. Rotor Size and Speed: The size and rotational speed of the rotors impact the compression ratio and, consequently, the achievable discharge pressure. Larger rotors and higher rotational speeds generally allow for higher pressure ratios.
  • 3. Drive Power: The power of the drive motor connected to the screw compressor affects its ability to handle high-pressure applications. Adequate power is necessary to overcome the resistance and maintain the desired compression ratio.
  • 4. Structural Integrity: The structural integrity and material strength of the compressor housing, rotors, and other components determine the maximum pressure that the compressor can withstand without failure or leakage.

It’s important to select a screw compressor with the appropriate specifications and consult the manufacturer’s guidelines to ensure that it can handle the specific high-pressure requirements of the application.

Additionally, it’s worth noting that high-pressure applications may also require additional equipment, such as pressure vessels or downstream pressure regulators, to safely handle and control the compressed air or gas at the desired pressure levels.

China OEM Best Price Low Noise 30% Energy Saving Pm VSD Double Screw Air Compressor Direct Driven Twin CHINAMFG 10HP 20HP 30HP 11kw 15kw 22kw 45kw   arb air compressorChina OEM Best Price Low Noise 30% Energy Saving Pm VSD Double Screw Air Compressor Direct Driven Twin CHINAMFG 10HP 20HP 30HP 11kw 15kw 22kw 45kw   arb air compressor
editor by CX 2024-02-09

China Custom Industrial Air Compressor Energy Saving VSD Oil Lubricating Rotary Screw Air Compressor 22kw 30HP Stationary High Pressure Screw Air Compressor wholesaler

Product Description

Industrial Air Compressor Energy Saving VSD Oil Lubricating Rotary Screw Air Compressor 22kw 30HP Stationary High pressure  Screw Air Compressor 
 

Product Description

Promises Every Screw compressor Will Run Well More Than 15 Years 

Saving energy is making money !!!

 Hengchaowin rotary screw air compressor used germany technology screw(air end ) ,

 The same intake valve designed by CHINAMFG Rand,high Efficient IP54 rated motor,And quoted the high-efficiency inverter fromDenmark.

The air compressor can maintain a stable motor efficiency at any speed,so it is more energy-saving and power-saving.

 

Screw group

5: 6 Gear rotor

Compression method

Continuous, twice stage

Compressed air outlet pressure

0.65-1.0MPa

Compressed air outlet temperature

Air-cooled

Compressed air outlet temperature

10ºC~15ºC higher than the ambient temperature

Motor speed

N=-1200-3600r/min

Rated power

7.5-315 kw

Upper air temperature

45ºC

Lower limit of air temperature

0ºC

Fuel consumption

Exhaust oil content is less than 3PPM

Noise level

70dB(A)

 

Detailed Photos

 


Advantage:
1.It adopts the design of large rotor and low speed, and contains 2 independent rotors, which has high efficiency and low noise,The design service life is 30 years.
2. The high-frequency flexible inverter can effectively reduce the magnetic field interference generated by the inverter, and the special heat dissipation design can prevent high temperature shutdown in summer.
3.Colorful touch system, intelligent operation, remote monitoring integrated system, convenient and worry-free.
4.Our machines have reliable quality and warranty is 2 years of the whole machine,5 years of the screw.
5. We have our professinal after sales technician team to instruct you installation and maintenance.

Product Parameters

 

Model 
Modelo
HWV-7A HWV-11A HWV-15A HWV-22A HWV-30A HWV-37A HWV-45A
air flow
flujo de aire
m3/min 1.2 1.1 0.9 0.8 1.65 1.5 1.3 1.1 2.5 2.3 2.1 1.9 3.8 3.6 3.1 2.9 5.3 5 4.3 4 6.7 6.2 5.2 5 7.4 7 6.3 6
cfm 42.372 38.841 31.779 28.248 58.2615 52.965 45.903 38.841 88.275 81.213 74.151 67.089 134.178 127.116 109.461 102.399 187.143 176.55 151.833 141.24 236.577 218.922 183.612 176.55 261.294 247.17 222.453 211.86
working pressure
presión laboral
bar(kg) 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5 7 8 10 12.5
psi 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174 102 116 145 174
power
poder
KW / HP 7.5kw/
10hp
11kw/
15hp
15kw/
20hp
22kw/
30hp
30kw/
40hp
37kw/
50hp
45kw/
60hp
noise db(A) 62±2 66±2 66±2 68±2 68±2 72±2 72±2
Caliber inch RP 1/2 RP3/4 RP3/4 RP 1 RP 1 RP1 1/2 RP1 1/2
Voltage/Frequency AC 380v/415v/220v/480v   or   50hz/60hz  accpet Customized voltage
Starting mode
Modo de inicio
varibale frequency soft start
lubricant oil liter 5 9 9 18 18 18 20
Shape dimension
(mm)
L 850 1180 1180 1300 1300 1450 1450
W 640 800 800 910 910 910 910
H 880 1210 1210 1290 1290 1290 1290
Weight KG 350 370 370 520 520 720 720

 

Company Profile

Why Choose Us
HangZhou CHINAMFG Technology Co., Ltd., founded in 1985, in ZheJiang ,China, It is a professional air compressor manufacturer with 30 years of experience in R&D, manufacturing, marketing and service.

After the technical system reform in 2000, the company introduced German advanced CHINAMFG technology, adhering to the German advanced industrial design concept, rigorous manufacturing technology and comprehensive management. We strictly implement ISO9001 international quality system certification and EU CE standard production machines. The performance and quality of our products have been widely recognized and praised by the market, occupying 30% of China’s market share.
Starting to enter overseas markets in 2571, it currently has agents and after-sales teams in North America, Western Europe, South Africa, East Africa and other regions.

Brief introduction of factory:

1. We have been engaged in R D department, production and sales of air compressors  for 30 years;  
2. Our air compressor products through  CE,SGS,ISO  certification, with more than 20 invention patents;  
3. Our products are exported to  132  countries and regions around the world;  
4. Our air compressor provides a 5-year warranty.  
If you have specific parameters and requirements for our Rotary Screw Type Air Compressor, customization is available

 

Customer feedback

Providing high-quality machines is our standard, and satisfying every customer is our pursuit. Over the years, we have won unanimous praise from overseas users for our integrity and high-quality product quality.

 

Packaging & Shipping

 

The air compressor is guaranteed for 1 year and 5 years for the screw(air end) . Warranty time is calculated from machine leave the factory.

After Sales Service

1. 24/7 after sales service in different languages.
2. Online instruction for installation and commissioning.
3. On-site instruction for installation and commissioning provided by well-trained engineers or local authorized service center.
4. CHINAMFG agents and after sales service available.

FAQ
Q1: What is your product name?
A:Industrial Energy Saving VSD Oil Lubricating Rotary Screw Air Compressor Machine 22kw 30hp

Q2: Why should I choose you?
1. 24/7 after sales service support in different languages;
2. Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center;
3. Technical training for customers in HENGCHAOWINO air compressor factory or working site;
4. Plenty of original spare parts with proven quality are all available from our central stocks in ZheJiang Province and all distributors’depots;
5. All kinds of technical documents in different languages.

Q3: Can you use our brand?
A: Yes, OEM is available.

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After-sales Service: Support Online and Local Service
Warranty: 1 Year
Lubrication Style: Lubricated
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Safety Precautions Should Be Taken When Operating Screw Compressors?

When operating screw compressors, it is important to follow specific safety precautions to ensure the well-being of personnel and prevent potential accidents. Here’s a detailed explanation:

1. Familiarize Yourself with the Equipment:

  • Before operating a screw compressor, thoroughly read and understand the manufacturer’s instructions, safety guidelines, and operating procedures. Familiarize yourself with the specific features, controls, and safety devices of the compressor.

2. Wear Appropriate Personal Protective Equipment (PPE):

  • Wear the necessary PPE, such as safety glasses, hearing protection, gloves, and appropriate clothing, when operating the compressor. PPE helps protect against potential hazards, including flying debris, noise, and contact with hot or moving parts.

3. Ensure Proper Ventilation:

  • Operate the screw compressor in a well-ventilated area to prevent the buildup of potentially harmful gases or fumes. Ensure that the compressor’s intake and exhaust vents are not obstructed, allowing for adequate airflow.

4. Compressor Location:

  • Position the compressor on a stable and level surface to prevent tipping or instability during operation. Ensure that the compressor is located away from flammable materials, heat sources, or sources of ignition.

5. Electrical Safety:

  • Follow electrical safety guidelines and ensure that the compressor is properly grounded. Avoid using damaged or frayed electrical cords and ensure that the electrical connections are secure.

6. Lockout/Tagout Procedures:

  • Before performing any maintenance or repair tasks on the compressor, follow lockout/tagout procedures to isolate electrical power and prevent accidental startup. Lockout/tagout procedures help protect against unexpected energization of the compressor or its components.

7. Pressure Relief:

  • Before performing any maintenance tasks or opening the compressor, ensure that all pressure has been relieved from the system. Follow proper procedures for depressurizing the compressor and associated piping to avoid sudden releases of pressure.

8. Hot Surfaces:

  • Be cautious of hot surfaces, such as compressor casings, piping, or discharge components. Allow sufficient cooling time before touching or performing maintenance tasks on hot surfaces to avoid burns.

9. Maintenance and Inspection:

  • Adhere to the manufacturer’s recommended maintenance schedule and perform regular inspections of the compressor. Replace any worn or damaged components promptly to prevent potential hazards or malfunctions.

10. Emergency Procedures:

  • Be familiar with emergency procedures, including how to shut down the compressor in case of an emergency, how to respond to leaks or spills, and how to handle fire or electrical incidents. Have emergency contact information readily available.

11. Training and Qualified Personnel:

  • Ensure that operators and maintenance personnel are adequately trained in the safe operation and maintenance of screw compressors. Only allow qualified personnel to perform maintenance or repair tasks.

It is essential to consult the specific safety guidelines provided by the manufacturer of the screw compressor as they may include additional precautions or recommendations.

In summary, when operating screw compressors, it is important to familiarize yourself with the equipment, wear appropriate PPE, ensure proper ventilation, follow electrical safety measures, implement lockout/tagout procedures, be cautious of hot surfaces, perform regular maintenance and inspections, and be prepared with emergency procedures. By following these safety precautions, the risk of accidents or injuries can be minimized, ensuring a safe working environment when operating screw compressors.

air compressor

Can Screw Compressors Be Used in Food Processing?

Yes, screw compressors can be used in food processing. Here’s a detailed explanation:

Screw compressors are widely employed in various industrial applications, including the food processing industry. They provide a reliable and efficient source of compressed air, which is used for a range of purposes in food processing facilities. Here are some key points to consider:

1. Packaging: Screw compressors are commonly used in food packaging processes. Compressed air is utilized for tasks such as operating pneumatic actuators, controlling packaging machinery, and inflating packaging materials, such as bags and containers.

2. Cleaning and Drying: Compressed air is essential for cleaning and drying applications in the food industry. Screw compressors supply the necessary air pressure for tasks such as blowing off debris, dust, or moisture from food products, packaging surfaces, and production equipment.

3. Pneumatic Conveying: Screw compressors play a crucial role in pneumatic conveying systems used for transporting food products, such as grains, powders, or granules. Compressed air is utilized to create the necessary airflow to move the food materials through pipes or tubes to different processing stages or storage areas.

4. Cooling and Freezing: In food processing, screw compressors are often employed in refrigeration and cooling systems. They provide compressed air for various cooling processes, such as air chilling, blast freezing, or cryogenic freezing, which help maintain the freshness and quality of perishable food products.

5. Air Control and Mixing: Compressed air is utilized for precise air control and mixing applications in food processing. It can be used to control the flow rate, pressure, and temperature of air in mixing processes, such as dough mixing or batter preparation.

6. Cleaning-In-Place (CIP) Systems: CIP systems are widely used in the food industry to clean and sanitize equipment and pipelines. Compressed air is often an integral part of these systems, assisting in the removal of residues and ensuring proper cleaning and hygiene practices.

When using screw compressors in food processing, it is important to consider specific requirements and regulations related to food safety and quality. Here are some key considerations:

a) Food-Grade Lubricants: Ensure that the screw compressor is compatible with food-grade lubricants. Lubricants used in the compressor should be safe for incidental contact with food products and compliant with applicable food safety regulations.

b) Air Purity: Depending on the application, the compressed air may need to meet specific air quality standards to prevent contamination of food products. Standards such as ISO 8573, which define air purity classes for different contaminants, can be referenced to determine the required level of air purity.

c) Maintenance and Cleaning: Implement proper maintenance and cleaning procedures for the screw compressor to prevent any potential contamination risks. Regular inspection, cleaning, and adherence to good manufacturing practices (GMP) are essential to ensure food safety and compliance.

d) Regulatory Compliance: Comply with relevant food safety regulations and guidelines, such as those established by the Food and Drug Administration (FDA) or local regulatory authorities. These regulations may cover various aspects, including equipment design, materials, cleanliness, and hygiene practices.

In summary, screw compressors can be used in food processing for tasks such as packaging, cleaning, pneumatic conveying, cooling, and mixing. However, it is important to consider food safety regulations, use food-grade lubricants, maintain air quality, and follow proper maintenance and cleaning procedures to ensure compliance and protect the integrity of food products.

air compressor

What Are the Maintenance Requirements for Screw Compressors?

Screw compressors require regular maintenance to ensure optimal performance, reliability, and longevity. Here’s a detailed overview of the maintenance requirements for screw compressors:

  • 1. Lubrication: Screw compressors rely on proper lubrication to reduce friction, minimize wear, and maintain efficient operation. Regular lubrication of the rotor bearings, seals, and other moving parts is essential. The type and frequency of lubrication may vary depending on the compressor’s design and manufacturer’s recommendations.
  • 2. Filter Replacement: Screw compressors have intake filters that prevent dust, debris, and contaminants from entering the compression chamber. These filters need to be inspected regularly and replaced or cleaned as necessary to ensure unrestricted airflow and prevent damage to the compressor components.
  • 3. Cooling System Maintenance: Screw compressors may have cooling systems, such as air or water coolers, to dissipate heat generated during compression. The cooling system should be inspected periodically, and any blockages or leaks should be addressed promptly to maintain optimal cooling efficiency.
  • 4. Inspection of Belts and Couplings: If the screw compressor is belt-driven or connected through couplings, regular inspection of belts, pulleys, and couplings is necessary. Worn or damaged belts should be replaced, and couplings should be checked for alignment and tightness to ensure smooth power transmission.
  • 5. Cleaning of Heat Exchangers: Heat exchangers in screw compressors, such as intercoolers and aftercoolers, can accumulate dirt, scale, and other deposits over time. Regular cleaning of these heat exchangers is important to maintain their heat transfer efficiency and prevent overheating of the compressed air or gas.
  • 6. Inspection of Seals and Gaskets: The seals and gaskets in a screw compressor play a critical role in maintaining proper compression and preventing air or gas leakage. Regular inspection of these components is necessary to detect any signs of wear, damage, or leakage. Faulty seals or gaskets should be replaced promptly to maintain the compressor’s efficiency.
  • 7. Regular Performance Testing: Periodic performance testing of screw compressors is recommended to assess their operating parameters, such as discharge pressure, flow rate, and power consumption. This helps identify any deviations from the expected performance and allows for adjustments or repairs as needed.

It’s important to note that the specific maintenance requirements for screw compressors may vary depending on the compressor’s design, manufacturer’s recommendations, operating conditions, and usage. Consulting the compressor’s manual and following the manufacturer’s guidelines is crucial for maintaining the compressor effectively and ensuring its reliable operation over time.

China Custom Industrial Air Compressor Energy Saving VSD Oil Lubricating Rotary Screw Air Compressor 22kw 30HP Stationary High Pressure Screw Air Compressor   wholesaler China Custom Industrial Air Compressor Energy Saving VSD Oil Lubricating Rotary Screw Air Compressor 22kw 30HP Stationary High Pressure Screw Air Compressor   wholesaler
editor by CX 2024-02-03

China Custom Direct Driven IP23 7.5kw 11kw 15kw 22kw 30kw 37kw 45kw 8bar 10bar Screw Air Compressor 12v air compressor

Product Description

Airstone Russian Direct Driven IP23 7.5KW 11KW 15KW 22KW 30KW 37KW 45KW 8Bar 10Bar Screw Air Compressor

Product Description:

Model Number 7.5kw-45kw
Motor protection level IP23(can provide IP54)
Motor efficiency level IE3
Pressure 116-146psi
Voltage and frequency 380V/50HZ/3PH
Connection method Direct driven (can also do belt driven)

Packaging & Shipping for screw air compressor machine
 
Packing: Neutral packing & wooden case
Shipping: 7-15 working days

our services of :
  
1.24 hours a day, 7 days a week

2.1-stop purchasing

3.Cheap, fast and efficient

4.adequate stocks

5.17 years experiences

6. Seriously quality control

7.Superb technique

No matter what you want, just send me your part number , favorable price will be quoted immediately.

our goal is to “provide the best products and services to our customers”
1.High Quality With Favorable Price
We ensure that the parts we offer are met your needs with high quality ,

Company Profile of screw air compressor machine :

Hongkong CHINAMFG Industry Limited was established in 2000, located in Chang’an town,

HangZhou city– “China National Machinery and Hardware town”

We’re a Hi-Tech company specialize in research, development, manufacture and 

distribution of air compressor sparts. With our rich experience, profession technology

and rigorous quality control, our products are widely used in air compressor field 

with good feedback and continuous orders from more than 2,000 customers in domestic

and oversea market.We can solve any technical problems you may encounter

with your air compressor and provide many kinds of air compressor parts for you.

 

FAQ

Q1:Are you factory or trade company?

A1:We are factory

Q2:What the exactly address of your factory?

A2:?Our?head office?is located in 2F Xingshun Technology Park,Chongtou community,Chang’an,ongguan City ZheJiang Province,china.

And our factory is located in Area B,Industry Zone,Lian hua County, HangZhou City, ZheJiang Porvince, China. (That is our boss’s hometown)

Q3:?Warranty terms of your machine?

A3:?One year warranty for the machine and technical support according to your needs.

Q4:?Can you accept OEM orders??

A4:?Yes,?with?professional?design team,?OEM?orders?are?highly?welcome.

Competitive price will be quoted for you, if you send us inquiry!
             We are the best choice for you!

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After-sales Service: 1 Year for Motor,2years for Airend
Warranty: 1 Year for Motor,2years for Airend
Lubrication Style: Lubricated
Customization:
Available

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air compressor

What Is the Lifespan of a Typical Screw Compressor?

The lifespan of a typical screw compressor can vary depending on several factors, including the quality of the equipment, maintenance practices, operating conditions, and usage patterns. Here’s a detailed explanation:

The lifespan of a screw compressor is typically measured in operating hours, which refers to the cumulative hours the compressor has been in operation. While it’s challenging to provide an exact lifespan, as it can vary significantly, screw compressors are generally designed to have a long service life, often ranging from 20,000 to 100,000 operating hours.

Several factors can influence the lifespan of a screw compressor:

  • 1. Quality of Construction: The quality of construction and materials used in the compressor’s manufacturing plays a crucial role in its lifespan. Compressors built with high-quality components and robust construction tend to have a longer service life compared to those with lower-quality materials.
  • 2. Maintenance Practices: Regular and proper maintenance is essential to extend the lifespan of a screw compressor. Following the manufacturer’s recommended maintenance schedule, including tasks such as oil changes, filter replacements, and inspection of critical components, helps ensure optimal performance and reliability. Neglecting maintenance can lead to premature wear and potential breakdowns.
  • 3. Operating Conditions: The operating conditions in which the compressor operates can impact its lifespan. Factors such as temperature, humidity, and the presence of contaminants in the ambient air can affect the compressor’s performance and longevity. Compressors operated in clean, well-ventilated environments with controlled temperature and humidity conditions tend to have longer lifespans.
  • 4. Load and Usage Patterns: The load and usage patterns of the compressor also influence its lifespan. Compressors operated at or near their maximum capacity for prolonged periods may experience higher wear and tear compared to those operated within their recommended operating range. Compressors subjected to frequent start-stop cycles or continuous operation may have different lifespans based on the stress placed on their components.
  • 5. Maintenance and Repairs: The response to maintenance and repair needs can impact the compressor’s lifespan. Timely addressing of maintenance issues and prompt repairs when faults or malfunctions occur can prevent further damage and help prolong the compressor’s lifespan.
  • 6. Manufacturer and Design: The reputation and expertise of the manufacturer play a role in determining the compressor’s lifespan. Established manufacturers with a track record of producing reliable and durable equipment often design their compressors to have longer lifespans. It’s advisable to choose compressors from reputable manufacturers known for their quality and reliability.

It’s important to note that while a screw compressor may have a designed lifespan, it doesn’t necessarily mean it will fail immediately after reaching that threshold. With proper maintenance and care, compressors can often exceed their expected lifespan. On the other hand, neglecting maintenance or subjecting the compressor to harsh operating conditions can shorten its lifespan.

Regular monitoring of the compressor’s performance, including parameters such as discharge temperature, vibration levels, and energy consumption, can help identify any potential issues and take corrective actions to maintain the compressor’s reliability and extend its lifespan.

In summary, the lifespan of a typical screw compressor can range from 20,000 to 100,000 operating hours, depending on factors such as the quality of construction, maintenance practices, operating conditions, usage patterns, and manufacturer reputation. Adhering to proper maintenance practices, operating the compressor within its recommended parameters, and choosing a reputable manufacturer can help ensure a longer lifespan for the screw compressor.

air compressor

Can Screw Compressors Be Used for Medical Air Supply?

Yes, screw compressors can be used for medical air supply. Here’s a detailed explanation:

Screw compressors are commonly employed in various applications, including medical air supply systems. Medical air is a critical utility in healthcare facilities, used for various purposes such as respiratory therapy, anesthesia, and surgical tools. Here are some key points to consider:

1. Reliability and Efficiency:

Screw compressors are known for their reliability and efficiency. They can provide a continuous and reliable source of compressed air, ensuring a stable supply for medical applications. The rotary screw design allows for smooth and efficient compression, minimizing energy consumption and maximizing system performance.

2. Oil-Free Operation:

In medical applications, it is crucial to ensure the purity of the compressed air. Screw compressors can be designed and certified to provide oil-free air, eliminating the risk of oil contamination in the medical air supply. Oil-free screw compressors incorporate specialized sealing systems and filtration to prevent oil carryover, making them suitable for medical air applications.

3. Air Quality Standards:

Medical air must meet specific air quality standards to ensure patient safety and treatment effectiveness. Standards such as the European Pharmacopoeia (Ph. Eur.) or the United States Pharmacopeia (USP) define the required purity levels for medical air, including limits on particulate matter, moisture content, and microbial contamination. Screw compressors can be equipped with appropriate filtration and purification systems to meet these standards.

4. Integrated Drying and Filtration:

Some screw compressors designed for medical air applications incorporate integrated drying and filtration systems. These systems remove moisture and contaminants from the compressed air, ensuring it meets the required quality standards. Integrated drying systems can include refrigerated dryers, desiccant dryers, or membrane dryers, depending on the specific needs of the medical air supply system.

5. Redundancy and Backup Systems:

Medical air supply systems often require a high level of reliability and continuity. Screw compressors can be configured with redundancy and backup systems to ensure uninterrupted supply. Multiple compressors can be installed in parallel, with automatic switching mechanisms to maintain supply in case of a compressor failure or maintenance activities.

6. Monitoring and Alarms:

Modern screw compressors used in medical air supply systems often feature advanced monitoring capabilities. They can continuously monitor and record key parameters such as pressure, temperature, and system performance. Alarms and alerts can be configured to notify operators or maintenance personnel in case of abnormal conditions or potential issues with the compressor.

7. Compliance with Standards and Regulations:

When using screw compressors for medical air supply, it is essential to comply with relevant standards and regulations. These may include medical device regulations, electrical safety standards, and guidelines specific to medical gas systems. Compliance ensures that the medical air supply system meets the necessary safety and quality requirements.

In summary, screw compressors can be used for medical air supply, providing reliable and efficient compressed air for various medical applications. With their reliability, oil-free operation, adherence to air quality standards, integrated drying and filtration capabilities, and the ability to incorporate redundancy and monitoring features, screw compressors are well-suited for medical air supply systems in healthcare facilities.

air compressor

Can Screw Compressors Handle High-Pressure Applications?

Yes, screw compressors are capable of handling high-pressure applications. Here’s a detailed explanation:

Screw compressors are known for their ability to deliver high-pressure compressed air or gas. The design of screw compressors allows them to achieve higher pressure ratios compared to other types of compressors, such as reciprocating piston compressors.

The compression process in screw compressors is continuous and smooth, which enables them to handle high-pressure requirements efficiently. The intermeshing rotors create compression chambers that gradually reduce in volume, resulting in the compression of air or gas. By adjusting the rotational speed of the rotors and optimizing the design parameters, screw compressors can generate the desired high discharge pressures.

However, it’s important to note that the maximum pressure capability of a screw compressor may vary depending on factors such as:

  • 1. Compressor Design: The design features of the screw compressor, including the rotor profile, sealing mechanism, and cooling system, can influence its maximum pressure capacity.
  • 2. Rotor Size and Speed: The size and rotational speed of the rotors impact the compression ratio and, consequently, the achievable discharge pressure. Larger rotors and higher rotational speeds generally allow for higher pressure ratios.
  • 3. Drive Power: The power of the drive motor connected to the screw compressor affects its ability to handle high-pressure applications. Adequate power is necessary to overcome the resistance and maintain the desired compression ratio.
  • 4. Structural Integrity: The structural integrity and material strength of the compressor housing, rotors, and other components determine the maximum pressure that the compressor can withstand without failure or leakage.

It’s important to select a screw compressor with the appropriate specifications and consult the manufacturer’s guidelines to ensure that it can handle the specific high-pressure requirements of the application.

Additionally, it’s worth noting that high-pressure applications may also require additional equipment, such as pressure vessels or downstream pressure regulators, to safely handle and control the compressed air or gas at the desired pressure levels.

China Custom Direct Driven IP23 7.5kw 11kw 15kw 22kw 30kw 37kw 45kw 8bar 10bar Screw Air Compressor   12v air compressorChina Custom Direct Driven IP23 7.5kw 11kw 15kw 22kw 30kw 37kw 45kw 8bar 10bar Screw Air Compressor   12v air compressor
editor by CX 2024-01-31

China supplier 7.5kw 15kw 22kw 37kw 55kw Low Noise High Efficiency Electric Stationary Rotary Permanent Magnet VSD Screw Type Air Compressor for Color Sorter Industry best air compressor

Product Description

Product Description
HS series compressors are designed in accordance with the subtropical high temperature and high humidity working environment, and the optimized cooling design ensures that the unit can operate normally in a high temperature environment of 46°C.

Product Feature
1. Adhering to the concept of pursuing high-quality products, HS series compressors are designed in accordance with the subtropical high temperature and high humidity working environment, and the optimized cooling design ensures that the unit can operate continuously and normally in a high temperature environment of 46 °C.

2. Adopt the world-renowned CHINAMFG main motor. The protection grade is IP55. The insulation grade is F grade 100.

 

3. The gas circuit adopts the stainless steel pipe design of the American SAE standard, with low resistance and strong corrosion resistance, which completely eliminates the common problems of oil leakage, air leakage and air leakage under high pressure.

4. The patented synchronous two-stage compression technology is adopted, so that the compression ratio of each stage of the screw host is less than 6, which is lower than that of the ordinary screw air compressor, which ensures the service life of the screw host.

5. Each stage of the screw host has an independent oil cooling system and an automatic water removal system to ensure that the screw host can run stably around the clock.

6. The powerful third-generation e-Control controller has 6 operation monitoring points to comprehensively monitor the working conditions of the main engine, air filter, oil filter, oil separator, cooler and other important components, so that the compressor can run stably.
 

Specification
 

Mode HSV75A (W)-40 HSV90A (W)-40 HSV110A (W)-40 HSV132A (W)-40
Operating Pressure    Bar (g) 40 40 40 40
Motor speed (kw) 75 90 110 132
Exhaust volume (m³/min) 5.5 7.2 9.0 10.0
Cooling method water cooling water cooling water cooling water cooling
Noise dB(A) 72(75) 74(78) 74(78) 74(78)
Length 2550 3150 3150 3150
Width 1480 1880 1880 1880
Height 1850 1850 1850 1850
         
Mode HSV75A (W)-35 HSV110A (W)-30 HSV55A-25 HSV90A-25
Operating Pressure Bar(g) 35 30 25 25
Motor speed (kw) 75 110 55 90
Exhaust volume (m³/min) 7.6 11.0 5.4 9.5
Cooling method air cooling (water cooling ) air cooling(water cooling ) 74(78) air cooling
Noise dB(A) 72(75) 74(78) 72(75) 74(78)
Length 2550 3150 2550 3150
Width 1480 1880 1480 1880
Height 1850 1850 1850 1850
         
Mode HSV180A-25 HSV110A (W)-20    
Operating Pressure Ba(g) 25 20    
Motor speed (kw) 180 110    
Exhaust volume (m³/min) 19.0 12.5    
Cooling method air cooling(water cooling ) air cooling(water cooling )    
Noise dB(A) 78(82) 74(78)    
Length 3980 3150    
Width 1980 1880    
Height 1980 1850    

 

After-sales Service: Online
Lubrication Style: Lubricated
Cooling System: Air Cooling
Customization:
Available

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Currency: US$
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air compressor

How Does Variable Speed Control Work in Screw Compressors?

Variable speed control in screw compressors is a technology that allows the compressor’s rotational speed to be adjusted according to the compressed air or gas demand. This control method offers several benefits in terms of energy efficiency and system performance. Here’s a detailed explanation:

Variable speed control, also known as variable frequency drive (VFD) or inverter control, works by adjusting the speed of the compressor’s drive motor. The drive motor is typically an electric motor that powers the rotation of the compressor’s screw rotors.

The key components and operation of variable speed control in screw compressors are as follows:

  • 1. Drive Motor: The drive motor is connected to the compressor’s screw rotors and provides the rotational power required for compression. It is an electric motor capable of operating at variable speeds.
  • 2. Inverter or Variable Frequency Drive (VFD): The inverter or VFD is an electronic device that controls the speed of the drive motor. It converts the incoming electrical power into adjustable frequency and voltage, allowing precise control of the motor’s rotational speed.
  • 3. Control System: The control system of the screw compressor monitors and adjusts the speed of the drive motor based on the compressed air or gas demand. It receives input signals from sensors that measure parameters such as pressure, flow rate, or system demand, and sends corresponding signals to the inverter or VFD to regulate the motor speed.
  • 4. Speed Adjustment: When the demand for compressed air or gas decreases, the control system reduces the motor speed by decreasing the frequency and voltage supplied by the inverter or VFD. This results in a lower rotational speed of the screw rotors, reducing the compression capacity and power consumption of the compressor.
  • 5. Energy Efficiency: Variable speed control allows the compressor to match the output to the actual demand, avoiding energy wastage associated with constant-speed compressors. By operating at lower speeds during periods of lower demand, energy consumption can be significantly reduced. This energy-saving capability is particularly advantageous in applications with varying air or gas requirements.
  • 6. Smooth Operation: Variable speed control enables smooth and gradual motor acceleration and deceleration, minimizing mechanical stress on the compressor components and reducing the likelihood of sudden pressure surges or system shutdowns.
  • 7. System Stability: By adjusting the compressor’s speed to match the demand, variable speed control helps maintain stable system pressure and prevents excessive cycling of the compressor. This contributes to improved system performance and longevity.

It’s worth noting that variable speed control is more commonly found in larger screw compressors used in industrial and commercial applications. Smaller screw compressors may utilize fixed-speed motors due to cost considerations or simpler system requirements.

Overall, variable speed control in screw compressors offers precise capacity modulation, improved energy efficiency, enhanced system stability, and reduced maintenance requirements, making it a preferred choice in many applications where compressed air or gas demand fluctuates.

air compressor

Are There Regulations Governing the Use of Screw Compressors in Certain Industries?

Yes, there are regulations governing the use of screw compressors in certain industries. Here’s a detailed explanation:

1. Occupational Safety and Health Administration (OSHA):

In the United States, OSHA sets standards and regulations to ensure the safety and health of workers. While OSHA does not have specific regulations solely focused on screw compressors, they have general requirements that apply to compressed air systems, including screw compressors. These requirements cover aspects such as electrical safety, guarding of moving parts, and proper maintenance practices to ensure worker safety.

2. Environmental Protection Agency (EPA):

The EPA in the United States regulates air emissions to protect the environment and public health. While screw compressors themselves are not directly regulated, if the compressed air is used in processes that emit pollutants, such as in industrial manufacturing, the EPA may have regulations that apply to those specific industries or processes.

3. Industry-Specific Regulations:

Certain industries have specific regulations that govern the use of screw compressors or compressed air systems. These regulations are often aimed at ensuring product quality, safety, and environmental compliance. Some examples include:

a) Food and Beverage Industry: The food and beverage industry often has strict regulations to ensure product safety and prevent contamination. Compressed air used in processes such as packaging, conveying, or powering equipment may need to meet specific quality standards, such as those established by the Food and Drug Administration (FDA) or the Global Food Safety Initiative (GFSI).

b) Pharmaceutical Industry: The pharmaceutical industry has stringent regulations to ensure product quality, safety, and compliance with Good Manufacturing Practices (GMP). Compressed air used in pharmaceutical manufacturing processes must meet specific standards, such as those outlined in the United States Pharmacopeia (USP) or the European Pharmacopoeia (Ph. Eur.).

c) Electronics Industry: The electronics industry often requires clean and dry compressed air to prevent damage to sensitive electronic components. Standards such as ISO 8573, which specify air purity classes for different contaminants in compressed air systems, may be applicable.

d) Automotive Industry: The automotive industry may have regulations and standards related to the use of compressed air in manufacturing processes, such as painting or pneumatic tools. These regulations often focus on worker safety, product quality, and environmental compliance.

It’s important for organizations in these industries to be aware of and comply with the relevant regulations governing the use of screw compressors. Compliance helps ensure the safety of workers, product quality, environmental protection, and overall regulatory compliance.

It’s worth noting that regulations may vary by country and region, so it’s essential to consult the specific regulations applicable to the industry and location where the screw compressors are being used.

air compressor

Can Screw Compressors Handle High-Pressure Applications?

Yes, screw compressors are capable of handling high-pressure applications. Here’s a detailed explanation:

Screw compressors are known for their ability to deliver high-pressure compressed air or gas. The design of screw compressors allows them to achieve higher pressure ratios compared to other types of compressors, such as reciprocating piston compressors.

The compression process in screw compressors is continuous and smooth, which enables them to handle high-pressure requirements efficiently. The intermeshing rotors create compression chambers that gradually reduce in volume, resulting in the compression of air or gas. By adjusting the rotational speed of the rotors and optimizing the design parameters, screw compressors can generate the desired high discharge pressures.

However, it’s important to note that the maximum pressure capability of a screw compressor may vary depending on factors such as:

  • 1. Compressor Design: The design features of the screw compressor, including the rotor profile, sealing mechanism, and cooling system, can influence its maximum pressure capacity.
  • 2. Rotor Size and Speed: The size and rotational speed of the rotors impact the compression ratio and, consequently, the achievable discharge pressure. Larger rotors and higher rotational speeds generally allow for higher pressure ratios.
  • 3. Drive Power: The power of the drive motor connected to the screw compressor affects its ability to handle high-pressure applications. Adequate power is necessary to overcome the resistance and maintain the desired compression ratio.
  • 4. Structural Integrity: The structural integrity and material strength of the compressor housing, rotors, and other components determine the maximum pressure that the compressor can withstand without failure or leakage.

It’s important to select a screw compressor with the appropriate specifications and consult the manufacturer’s guidelines to ensure that it can handle the specific high-pressure requirements of the application.

Additionally, it’s worth noting that high-pressure applications may also require additional equipment, such as pressure vessels or downstream pressure regulators, to safely handle and control the compressed air or gas at the desired pressure levels.

China supplier 7.5kw 15kw 22kw 37kw 55kw Low Noise High Efficiency Electric Stationary Rotary Permanent Magnet VSD Screw Type Air Compressor for Color Sorter Industry   best air compressorChina supplier 7.5kw 15kw 22kw 37kw 55kw Low Noise High Efficiency Electric Stationary Rotary Permanent Magnet VSD Screw Type Air Compressor for Color Sorter Industry   best air compressor
editor by CX 2023-11-21

China OEM New Design 380V 30 HP 22kw Energy Saving Rotary Screw Air Compressor air compressor for sale

Product Description

Product Description

Model SGD 22
Type of Cooling   Air Cooling/Water cooling
Working Pressure psig 102 116 145 174
bar 7 8 10 12
Air Delivery cfm 134.2 105.9 95.3 84.7
m3/min 3.8 3.6 3.2 2.7
Motor Power kw/hp 22/30
Starting Mode   Variable frequency
Type of Driving   Driect driven
Air Outlet Pipe
Diameter
  1″
Voltage   380V 220V 440V 415V/ 3PH /50HZ 60HZ 
Can be customized
Exhaust Oil Volum   <3ppm
Noise db 65±2
Outlet Air Humidity ºC ambient temperature+15ºC

Product Parameters

Technical Data of Direct Drive Electric Motor Screw Air Compressors

Model Working Pressure Capacity Motor Power Driven Method Cooling Method Dimension(mm) Net Weight Air Outlet Pipe Diameter
Psi bar Cfm m3/min kw/hp L W H KGS
SGD08 102 7 42.4 1.2 7.5/10 Direct Drive Air Cooling
/
Water Cooling
900 670 850 200 1/2”
116 8 38.8 1.1
145 10 33.5 0.95
174 12 28.3 0.8
SGD11 102 7 58.3 1.65 11/15 1080 750 1571 280 3/4”
116 8 53 1.5
145 10 45.9 1.3
174 12 38.8 1.1
SGD15 102 7 88.3 2.5 15/20 1080 750 1571 300 3/4”
116 8 81.2 2.3
145 10 74.2 2.1
174 12 67.1 1.9
SGD18 102 7 113 3.2 18.5/25 1380 850 1185 430 1”
116 8 105.9 3
145 10 95.3 2.7
174 12 84.7 2.4
SGD22 100 7 134.2 3.8 22/30 1380 850 1185 450 1”
116 8 127.1 3.6
145 10 113 3.2
174 12 95.3 2.7
SGD30 102 7 187.1 5.3 30/40 1380 850 1185 500 1”
116 8 176.6 5
145 10 158.9 4.5
174 12 141.2 4
SGD37 102 7 240.1 6.8 37/50 1500 1000 1345 650 11/2″
116 8 218.9 6.2
145 10 197.7 5.6
174 12 176.6 5
SGD45 102 7 261.3 7.4 45/60 1500 1000 1345 680 11/2″
116 8 247.2 7
145 10 218.9 6.2
174 12 197.7 5.6
SGD55 102 7 353.1 10 55/75 1800 1250 1670 1150 2″
116 8 339 9.6
145 10 300.1 8.5
174 12 268.4 7.6
SGD75 102 7 473.2 13.4 75/100 1800 1250 1670 1200 2″
116 8 444.9 12.6
145 10 395.5 11.2
174 12 353.1 10
SGD90 102 7 572 16.2 90/120 1800 1250 1670 1350 2″
116 8 529.7 15
145 10 487.3 13.8
174 12 434.3 12.3
SGD110 102 7 741.5 21 110/150 2300 1470 1840 1800 2 1/2”
116 8 699.1 19.8
145 10 614.4 17.4
174 12 522.6 14.8
SGD132 102 7 865.1 24.5 132/175 2300 1470 1840 1850 2 1/2”
116 8 819.2 23.2
145 10 723.9 20.5
174 12 614.4 17.4
SGD160 102 7 1013.4 28.7 160/200 2300 1470 1840 2000 2 1/2”
116 8 974.6 27.6
145 10 868.6 24.6
174 12 759.2 21.5
SGD185 102 7 1129.9 32 185/250 3150 1980 2152 3500 DN85
116 8 1073.4 30.4
145 10 967.5 27.4
174 12 875.7 24.8
SGD220 102 7 1271.2 36 220/300 3150 1980 2152 3800 DN85
116 8 1211.1 34.3
145 10 1066.4 30.2
174 12 978.1 27.7
SGD250 102 7 1483 42 250/350 3150 1980 2152 4000 DN85
116 8 1430.1 40.5
145 10 1348.8 38.2
174 12 1218.2 34.5
SGD315 102 7 1800.8 51 315/430 4000 1980 2152 6000 DN110
116 8 1772.6 50.2
145 10 1571.3 44.5
174 12 1412.4 40
SGD355 102 7 2259.8 64 355/480 4000 1980 2152 6500 DN110
116 8 2153.9 61
145 10 1995 56.5
174 12 1730.2 49

Company Profile

 

After Sales Service

FAQ

Q1: What is the rotor speed for the air end?

A1: 2980rmp.

Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)

Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).

Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.

Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.

Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.

Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.

Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.

Q9: Do you have spare parts in stock?
A9: Yes, we do.

Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.

Other Products

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Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

What Industries Commonly Use Screw Compressors?

Screw compressors are widely used in various industries due to their efficiency, reliability, and versatility. Here’s a detailed overview of the industries that commonly utilize screw compressors:

  • 1. Manufacturing: Screw compressors find extensive use in manufacturing industries such as automotive, aerospace, electronics, and appliances. They are employed for applications such as powering pneumatic tools, operating production lines, providing compressed air for painting, and controlling automated processes.
  • 2. Oil and Gas: The oil and gas industry extensively utilizes screw compressors for various purposes. They are employed in upstream operations for natural gas gathering, gas lift systems, and wellhead compression. In downstream operations, screw compressors are used in refining processes, gas transmission, and storage facilities.
  • 3. Chemical and Petrochemical: Screw compressors play a crucial role in chemical and petrochemical industries. They are used for compressing gases in chemical reactions, providing instrument air for control systems, powering pneumatic conveying systems, and handling various process gases in refining and production processes.
  • 4. Food and Beverage: Screw compressors are employed in the food and beverage industry for applications such as refrigeration, freezing, and air supply for packaging processes. They help maintain optimal temperature and humidity conditions, ensuring the quality and safety of food and beverage products.
  • 5. Pharmaceutical and Healthcare: Screw compressors are utilized in pharmaceutical manufacturing facilities, research laboratories, and healthcare institutions. They provide clean, oil-free compressed air for critical processes, such as pharmaceutical production, medical device manufacturing, and laboratory analysis. High-quality compressed air is essential to meet stringent quality and regulatory standards in these industries.
  • 6. Power Generation: Screw compressors find applications in power generation facilities, including gas turbine power plants, combined heat and power (CHP) systems, and cogeneration plants. They are used for inlet air compression, fuel gas boosting, and other compressed air requirements in power generation processes.
  • 7. Construction and Mining: Screw compressors are widely used in construction and mining industries for powering pneumatic tools, drilling equipment, and material handling systems. They provide the necessary compressed air for efficient and reliable operation in demanding construction and mining environments.
  • 8. Municipal and Wastewater Treatment: Screw compressors are utilized in municipal water treatment and wastewater treatment plants. They play a vital role in aeration processes, where compressed air is introduced into water or wastewater to promote biological treatment and ensure effective removal of contaminants.
  • 9. Printing and Packaging: Screw compressors are employed in printing and packaging industries for applications such as air drying, air cushioning, and powering pneumatic systems in printing presses and packaging machinery. They ensure consistent and reliable compressed air supply for efficient production processes.
  • 10. Automotive and Transportation: Screw compressors are used in automotive and transportation industries for applications such as air conditioning systems in vehicles, pneumatic braking systems, and compressed air supply for tire inflation and maintenance.

These are just a few examples, and screw compressors find applications in numerous other industries, including textiles, plastics, pulp and paper, steel and metal fabrication, electronics manufacturing, and more. The versatility and reliability of screw compressors make them a popular choice across a wide range of industrial sectors.

air compressor

How Do You Maintain the Air Quality in a Screw Compressor System?

Maintaining air quality in a screw compressor system is crucial to ensure the performance, efficiency, and reliability of the compressed air. Here’s a detailed explanation:

1. Proper Intake Filtration:

Install high-quality intake filters to prevent contaminants, such as dust, dirt, and debris, from entering the screw compressor system. These filters should have an appropriate filtration rating to effectively capture particles of the desired size. Regularly inspect and clean or replace the intake filters to maintain their effectiveness.

2. Compressed Air Dryers:

Use compressed air dryers, such as refrigerated dryers or desiccant dryers, to remove moisture from the compressed air. Moisture can lead to corrosion, damage to pneumatic equipment, and compromised air quality. The type of dryer selected depends on the specific application requirements and the desired level of moisture removal.

3. Oil Removal Filters:

In oil-injected screw compressors, oil is used for lubrication, which can contaminate the compressed air. Install oil removal filters downstream of the compressor to remove any oil carryover from the compressed air. These filters typically use coalescing technology to separate and trap oil particles, ensuring clean air quality.

4. Condensate Management:

Effectively manage condensate, which is formed when moisture in the compressed air condenses as it cools. Install condensate drains and separators to remove and properly dispose of condensate. Improper condensate management can lead to water contamination in the compressed air system.

5. Regular Maintenance:

Perform regular maintenance tasks as recommended by the manufacturer, including oil changes, filter replacements, and inspections. Proper maintenance helps ensure that the compressor system operates efficiently and minimizes the risk of contaminants entering the compressed air.

6. Air Receiver Tank Maintenance:

If the screw compressor system includes an air receiver tank, regularly inspect and clean the tank to remove any accumulated debris or contaminants. Additionally, ensure that the tank’s drain valve is functioning correctly to remove any water or condensate from the tank.

7. Leak Detection and Repair:

Regularly inspect the compressed air system for leaks. Leaks not only waste energy but also allow contaminants from the surrounding environment to enter the system. Use appropriate leak detection methods, such as ultrasonic detectors or soapy water solutions, to identify and promptly repair any leaks.

8. Monitor and Control Operating Conditions:

Monitor and maintain proper operating conditions within the screw compressor system. This includes monitoring discharge pressure, temperature, and other relevant parameters to ensure they are within acceptable ranges. Implement appropriate control strategies, such as regulating compressor capacity or adjusting dryer settings, to optimize air quality while meeting the specific application requirements.

9. Training and Awareness:

Provide training to operators and maintenance personnel on the importance of air quality in a screw compressor system. Ensure they understand proper maintenance procedures, the significance of filtration, and how to identify and address potential air quality issues.

10. Compliance with Regulations:

Be aware of and comply with relevant regulations and standards governing air quality in your specific industry or application. This may include adherence to guidelines such as ISO 8573, which specifies air purity classes for different contaminants in compressed air systems.

By following these practices, you can maintain the air quality in a screw compressor system, ensuring clean, reliable, and high-quality compressed air for various applications.

air compressor

Can Screw Compressors Handle High-Pressure Applications?

Yes, screw compressors are capable of handling high-pressure applications. Here’s a detailed explanation:

Screw compressors are known for their ability to deliver high-pressure compressed air or gas. The design of screw compressors allows them to achieve higher pressure ratios compared to other types of compressors, such as reciprocating piston compressors.

The compression process in screw compressors is continuous and smooth, which enables them to handle high-pressure requirements efficiently. The intermeshing rotors create compression chambers that gradually reduce in volume, resulting in the compression of air or gas. By adjusting the rotational speed of the rotors and optimizing the design parameters, screw compressors can generate the desired high discharge pressures.

However, it’s important to note that the maximum pressure capability of a screw compressor may vary depending on factors such as:

  • 1. Compressor Design: The design features of the screw compressor, including the rotor profile, sealing mechanism, and cooling system, can influence its maximum pressure capacity.
  • 2. Rotor Size and Speed: The size and rotational speed of the rotors impact the compression ratio and, consequently, the achievable discharge pressure. Larger rotors and higher rotational speeds generally allow for higher pressure ratios.
  • 3. Drive Power: The power of the drive motor connected to the screw compressor affects its ability to handle high-pressure applications. Adequate power is necessary to overcome the resistance and maintain the desired compression ratio.
  • 4. Structural Integrity: The structural integrity and material strength of the compressor housing, rotors, and other components determine the maximum pressure that the compressor can withstand without failure or leakage.

It’s important to select a screw compressor with the appropriate specifications and consult the manufacturer’s guidelines to ensure that it can handle the specific high-pressure requirements of the application.

Additionally, it’s worth noting that high-pressure applications may also require additional equipment, such as pressure vessels or downstream pressure regulators, to safely handle and control the compressed air or gas at the desired pressure levels.

China OEM New Design 380V 30 HP 22kw Energy Saving Rotary Screw Air Compressor   air compressor for saleChina OEM New Design 380V 30 HP 22kw Energy Saving Rotary Screw Air Compressor   air compressor for sale
editor by CX 2023-11-08

China high quality 7.5kw 11kw 15kw 22kw All in One Screw Air Compressor with Dryer and Tank 4 in 1 Low Noise Portable Rotary Air Tank Compressor air compressor CHINAMFG freight

Product Description

1. Description

1) MCS-11ATD
2) Power: 11kw/15HP
3) Capacity: 1.52m3/min for 8bar
4) With air cooling or water cooling
5) Motor Efficiency Class:IE5/IE4/IE3/IE2 as per your required
6) Motor Protection Class: IP23/IP54/IP55 or as per your required

2. Detail Structure for the Screw Compressor


1) Superior Air Filter
•Superior air filter with two-stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-duty environments.
•Extends the service life of the compressor parts and components, ensures high air quality.     

2) Premium Efficiency Drive Motor
•Premium efficiency Totally Enclosed Fan Cooled IP54/IP55 motor (Class F insulation) protects against dust and chemicals etc.
•Long-term stable operation even in harsh environments up to 55ºC (131ºF)

3) Smart Controller
•Increased reliability: durable keyboard, user-friendly, multilingual user interface.
•Improved ease of use: intuitive navigation system with main operation conditions include warning indications, maintenance scheduling etc


4) Intelligent Control and Protection
•Schneider electrical elements with original package from Germany, safe and reliable
•Reasonable, simple and clear wiring, easy for maintenance
•Good protection function ensures the stable running of the compressor unit

5) Heavy-duty Oil Filter
•Heavy-duty oil filter with excellent oil purification capability ensures a clean and safe oil system
•Long service period and easy filter change reduce maintenance costs

6) Stainless Steel Oil Pipe & Air Pipe system
•Stainless steel High temperature resistant (400ºC =752ºF) and low temperature resistant ( -270ºC = – 518ºF), high pressure resistant
•Ultra-long life(80 years), completely leak free and maintenance free

3. Air compressor main parts and components
 

Air Compressor Part name Manufacturer
1 Air End High Performance Rotor Profile
2 PLC Controller IC Schneider
3 PLC Display Schneider
4 Suction Valve VMC Italy 
5 Min Pressure Valve VMC Italy 
6 Temperature-sensing Valve VMC Italy 
7 Air Filter MANN
8 Oil Filter MANN
9 Oil-gas separator core MANN
10 Pressure Transmitter MSI USA
11 Temperature Transducer MSI USA
12 Electronic component Schneider
13 Automatic Blowdown Valve SEC Italy 

4. Advantages

  • Stainless steel inside structure and connections
  • All imported accessories
  • High efficiency motor, up to 96%
  • Bigger volume air end
  • Touch screen control panel
  • Factory direct sales, competitive price
  • Ensured after sales
  • Customization service available
  • Quicker response and faster delivery time
  • Professional air solution provider, one-stop purchasing

5. Technical Parameters
 

MODEL MAXIMUM WORKING PRESSURE FREE AIR DELIVERY* OF UNIT AT WORKING PRESSURE MOTOR NOISE LEVEL** AIR OUTLET DISCHARGE SIZE  WEIGHT DIMENSIONS 
Bar PSI l/s m3/min CFM kW HP dBA   KG L X W X H
(mm) 
MCS-15Z 7 102  42  2.50  89  15 20 70±2 G3/4 420 1200 x 750 x
1571
8 116  38  2.30  82 
MCS-18.5Z 7 102  53  3.20  114  18.5 25 72±2 G1 550 1380 x 850 x
1170
8 116  50  3.00  107 
MCS-22Z 7 102  63  3.80  136  22 30 73±2 G1 600 1380 x 850 x
1170
8 116  60  3.60  129 
10 145  53  3.20  114 
12 174  47  2.80  100 
MCS-30Z 7 102  88  5.30  189  30 40 74±2 G1 650 1380 x 850 x
1170
8 116  83  5.00  179 
10 145  75  4.50  161 
12 174  67  4.00  143 
MCS-37Z 7 102  112  6.70  239  37 50 74±2 G1 1/2 850 1500 x 1000 x
1320
8 116  103  6.20  221 
10 145  93  5.60  200 
12 174  82  4.90  175 
MCS-45Z 7 102  123  7.40  264  45 60 74±2 G1 1/2 900 1500 x 1000 x
1320
8 116  117  7.00  250 
10 145  103  6.20  221 
12 174  93  5.60  200 
MCS-55Z 7 102  167  10.00  357  55 75 75±2 G2 1700 1900 x 1250 x
1600
8 116  153  9.20  329 
10 145  142  8.50  304 
12 174  127  7.60  271 
MCS-75Z 7 102  223  13.40  479  75 100 75±2 G2 1850 2000 x 1250 x
1670
8 116  210  12.60  450 
10 145  187  11.20  400 
12 174  167  10.00  357 
MCS-90Z 7 102  270  16.20  579  90 120 75±2 G2 1950 2000 x 1250 x
1670
8 116  250  15.00  536 
10 145  230  13.80  493 
12 174  205  12.30  439 
MCS-110Z 7 102  350  21.00  750  110 150 75±2 DN65 2700 2700 x 1470 x
1840
8 116  330  19.80  707 
10 145  290  17.40  621 
12 174  247  14.80  529 
MCS-132Z 7 102  423  25.40  907  132 175 75±2 DN65 2900 2700 x 1470 x
1840
8 116  387  23.20  829 
10 145  342  20.50  732 
12 174  290  17.40  621 
MCS-160Z 7 102  478  28.70  1571  160 220 75±2 DN65 3200 2700 x 1470 x
1840
8 116  460  27.60  986 
10 145  410  24.60  879 
12 174  358  21.50  768 
MCS-185Z 7 102  533  32.00  1143  185 250 78±2 DN80 3500 3200 x 2000 x
2050
8 116  507  30.40  1086 
10 145  457  27.40  979 
12 174  413  24.80  886 
MCS-220Z 7 102  600  36.00  1286  220 300 78±2 DN80 4000 3200 x 2000 x
2050
8 116  572  34.30  1225 
10 145  503  30.20  1079 
12 174  462  27.70  989 
MCS-250Z 7 102  700  42.00  1500  250 350 78±2 DN100 4500 3200 x 2000 x
2050
8 116  675  40.50  1446 
10 145  637  38.20  1364 
12 174  575  34.50  1232 
MCS-315Z 7 102  850  51.00  1821  315 430 80±2 DN110 6000 3500 x 2000 x
2050
8 116  837  50.20  1793 
10 145  742  44.50  1589 
12 174  658  39.50  1411 
MCS-355Z 7 102  1067  64.00  2286  355 480 82±2 DN110 6500 3500 x 2000 x
2050
8 116  1017  61.00  2179 
10 145  942  56.50  2018 
12 174  817  49.00  1750 
MCS-400Z 7 102  1187  71.20  2543  400 540 82±2 DN120 7200 3800 x 2000 x
2050
8 116  1135  68.10  2432 
10 145  1047  62.80  2243 
12 174  870  52.20  1864 
*FAD (Free Air Delivery) is full package performance including all losses.  Absolute intake pressure 1 bar (a), cooling and air intake temperature 20°C. Tested per ISO 1217: 2009 Annex C.
** Noise level operation at maximum operating pressure and maximum speed. Tested per ISO 2151 and the basic standard ISO 9614-2.
Specifications are subject to change without notice.

6. Factory Pictures

9. FAQ

1) Why customer choose us? 
ZheJiang Saifu Industry Co.Ltd provide professional air solution for customers. One-stop purchasing, we can provide the screw air compressor, air dryers air filters and all the spare parts. 
2) Where is your factory?
Our factory is in ZheJiang ,China.Both OEM & ODM service can be accepted.

3) What’s your delivery time?
Generally 7 to 10 days, if urgently order, pls contact our sales in advance.

4) How long is your air compressor warranty?
One year for the whole machine and 2 years for screw air end, except consumable spare parts.

5) How long could your air compressor be used?
Generally, more than 10 years.

6) What’s payment term?
T/T, L/C,  D/P,  Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
7) How about your customer service?
24 hours on-line service available. 48hours problem solved promise.

8) How about your after-sales service?
  a.Provide customers with installation and commissioning online instructions. 
  b.Well-trained engineers available to overseas service. 
  c.CHINAMFG agents and after service available.

 

After-sales Service: 1 Year
Warranty: One Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

|

air compressor

What Industries Commonly Use Screw Compressors?

Screw compressors are widely used in various industries due to their efficiency, reliability, and versatility. Here’s a detailed overview of the industries that commonly utilize screw compressors:

  • 1. Manufacturing: Screw compressors find extensive use in manufacturing industries such as automotive, aerospace, electronics, and appliances. They are employed for applications such as powering pneumatic tools, operating production lines, providing compressed air for painting, and controlling automated processes.
  • 2. Oil and Gas: The oil and gas industry extensively utilizes screw compressors for various purposes. They are employed in upstream operations for natural gas gathering, gas lift systems, and wellhead compression. In downstream operations, screw compressors are used in refining processes, gas transmission, and storage facilities.
  • 3. Chemical and Petrochemical: Screw compressors play a crucial role in chemical and petrochemical industries. They are used for compressing gases in chemical reactions, providing instrument air for control systems, powering pneumatic conveying systems, and handling various process gases in refining and production processes.
  • 4. Food and Beverage: Screw compressors are employed in the food and beverage industry for applications such as refrigeration, freezing, and air supply for packaging processes. They help maintain optimal temperature and humidity conditions, ensuring the quality and safety of food and beverage products.
  • 5. Pharmaceutical and Healthcare: Screw compressors are utilized in pharmaceutical manufacturing facilities, research laboratories, and healthcare institutions. They provide clean, oil-free compressed air for critical processes, such as pharmaceutical production, medical device manufacturing, and laboratory analysis. High-quality compressed air is essential to meet stringent quality and regulatory standards in these industries.
  • 6. Power Generation: Screw compressors find applications in power generation facilities, including gas turbine power plants, combined heat and power (CHP) systems, and cogeneration plants. They are used for inlet air compression, fuel gas boosting, and other compressed air requirements in power generation processes.
  • 7. Construction and Mining: Screw compressors are widely used in construction and mining industries for powering pneumatic tools, drilling equipment, and material handling systems. They provide the necessary compressed air for efficient and reliable operation in demanding construction and mining environments.
  • 8. Municipal and Wastewater Treatment: Screw compressors are utilized in municipal water treatment and wastewater treatment plants. They play a vital role in aeration processes, where compressed air is introduced into water or wastewater to promote biological treatment and ensure effective removal of contaminants.
  • 9. Printing and Packaging: Screw compressors are employed in printing and packaging industries for applications such as air drying, air cushioning, and powering pneumatic systems in printing presses and packaging machinery. They ensure consistent and reliable compressed air supply for efficient production processes.
  • 10. Automotive and Transportation: Screw compressors are used in automotive and transportation industries for applications such as air conditioning systems in vehicles, pneumatic braking systems, and compressed air supply for tire inflation and maintenance.

These are just a few examples, and screw compressors find applications in numerous other industries, including textiles, plastics, pulp and paper, steel and metal fabrication, electronics manufacturing, and more. The versatility and reliability of screw compressors make them a popular choice across a wide range of industrial sectors.

air compressor

How Do You Troubleshoot Common Issues with Screw Compressors?

Troubleshooting common issues with screw compressors involves a systematic approach to identify and resolve problems that may arise during operation. Here’s a detailed explanation:

1. Gather Information:

  • Start by gathering information about the symptoms and any recent changes or events related to the compressor. This can help pinpoint potential causes and guide the troubleshooting process.

2. Check Power and Controls:

  • Ensure that the compressor has a power supply and that all electrical connections are secure. Check for any tripped breakers or blown fuses. Verify that the compressor’s controls, such as pressure switches, temperature sensors, and safety devices, are functioning correctly.

3. Inspect for Leaks:

  • Check for any visible leaks in the compressed air system, including connections, fittings, hoses, and seals. Leaks can cause a drop in system pressure and affect the compressor’s performance. Repair or replace any damaged components.

4. Monitor Pressure and Temperature:

  • Monitor the discharge pressure and temperature of the compressor. Abnormal readings can indicate issues such as inadequate lubrication, high discharge temperatures, or problems with the cooling system. Refer to the manufacturer’s specifications for acceptable pressure and temperature ranges.

5. Verify Lubrication:

  • Ensure that the compressor’s lubrication system is functioning correctly. Check oil levels and the condition of the lubricant. Inadequate lubrication can lead to increased friction, overheating, and damage to internal components. Follow the manufacturer’s recommendations for lubricant type and change intervals.

6. Check Air Filters and Cooling System:

  • Inspect and clean or replace the air filters to ensure proper airflow. Clogged filters can reduce efficiency and increase the compressor’s operating temperature. Additionally, check the cooling system, including fans and heat exchangers, to ensure they are clean and functioning correctly.

7. Examine Vibration and Noise:

  • Pay attention to any unusual vibration or noise coming from the compressor. Excessive vibration may indicate misalignment, worn bearings, or loose components. Unusual noise can be a sign of mechanical issues or problems with the intake or discharge system.

8. Review Maintenance Records:

  • Review the compressor’s maintenance records to ensure that regular maintenance tasks, such as oil changes, filter replacements, and inspections, have been performed according to the manufacturer’s recommendations. Address any overdue or missed maintenance tasks.

9. Consult Manufacturer Documentation:

  • Refer to the compressor’s operating manual and troubleshooting guide provided by the manufacturer. These documents often contain specific troubleshooting steps for common issues and can provide valuable insights.

10. Seek Professional Assistance:

  • If the troubleshooting steps do not resolve the issue or if you are unsure about performing further diagnostics, it is recommended to seek assistance from a qualified technician or contact the compressor manufacturer’s technical support.

Remember to prioritize safety throughout the troubleshooting process, following appropriate lockout/tagout procedures and wearing the necessary personal protective equipment.

In summary, troubleshooting common issues with screw compressors involves checking power and controls, inspecting for leaks, monitoring pressure and temperature, verifying lubrication, checking air filters and cooling systems, examining vibration and noise, reviewing maintenance records, consulting manufacturer documentation, and seeking professional assistance when needed. By following a systematic approach, it is possible to identify and resolve common problems with screw compressors, ensuring their proper operation and performance.

air compressor

What Are the Advantages of Using a Screw Compressor?

Using a screw compressor offers several advantages in various applications. Here’s a detailed explanation:

High Efficiency:

Screw compressors are known for their high efficiency in converting electrical power into compressed air or gas. The rotary positive displacement design of screw compressors allows them to deliver a large volume of compressed air or gas with minimal energy loss. This high efficiency results in cost savings and reduced energy consumption compared to other types of compressors.

Continuous Operation:

One of the key advantages of screw compressors is their ability to provide a continuous flow of compressed air or gas. The interlocking helical rotors ensure a smooth and continuous compression process without pulsations. This feature is particularly beneficial in applications that require a steady and reliable source of compressed air, such as in manufacturing plants and industrial processes.

Compact Design:

Screw compressors are known for their compact design, which allows for space-saving installation. They have a relatively small footprint compared to other types of compressors, making them suitable for applications where space is limited. The compact design also facilitates ease of installation and integration into existing systems.

Low Vibration and Noise Levels:

Screw compressors are designed to operate with low vibration levels, resulting in smooth and quiet operation. The interlocking rotors and balanced design help in minimizing vibrations, reducing the need for additional vibration isolation measures. The low noise levels make screw compressors suitable for applications where noise reduction is important, such as in office environments or noise-sensitive industrial settings.

Wide Range of Capacities:

Screw compressors are available in a wide range of capacities, allowing for flexibility in meeting different compressed air or gas requirements. Whether it’s a small-scale application or a large industrial process, there are screw compressors available to match the specific capacity needs. This versatility makes screw compressors suitable for a variety of industries and applications.

Oil-Injected and Oil-Free Options:

Screw compressors are offered in both oil-injected and oil-free variants, providing options to meet different application requirements. Oil-injected screw compressors use lubricating oil for cooling, sealing, and reducing friction between the rotors. They are commonly used in industrial applications where a small amount of oil in the compressed air is acceptable. Oil-free screw compressors, on the other hand, eliminate the need for oil and provide contaminant-free compressed air. They are preferred in industries such as food and beverage, pharmaceuticals, and electronics, where oil-free air is critical.

Overall, using a screw compressor offers advantages such as high efficiency, continuous operation, compact design, low vibration and noise levels, capacity flexibility, and options for oil-injected or oil-free operation. These benefits make screw compressors a popular choice in various industries for a wide range of applications.

China high quality 7.5kw 11kw 15kw 22kw All in One Screw Air Compressor with Dryer and Tank 4 in 1 Low Noise Portable Rotary Air Tank Compressor   air compressor CHINAMFG freightChina high quality 7.5kw 11kw 15kw 22kw All in One Screw Air Compressor with Dryer and Tank 4 in 1 Low Noise Portable Rotary Air Tank Compressor   air compressor CHINAMFG freight
editor by CX 2023-09-29

China Professional 30HP 22kw Energy Saving Variable Speed Pm VSD Screw Air Compressor Machine for Gas Station air compressor for car

Product Description

Product Description

Product Parameters

Technical Data of Direct Drive Electric Motor Screw Air Compressors

Model Working Pressure Capacity Motor Power Driven Method Cooling Method Dimension(mm) Net Weight Air Outlet Pipe Diameter
Psi bar Cfm m3/min kw/hp L W H KGS
SGPM08 102 7 42.4 1.2 7.5/10 Direct Drive Air Cooling
/
Water Cooling
900 670 850 200 1/2”
116 8 38.8 1.1
145 10 33.5 0.95
174 12 28.3 0.8
SGPM11 102 7 58.3 1.65 11/15 1080 750 1571 280 3/4”
116 8 53.0 1.5
145 10 45.9 1.3
174 12 38.8 1.1
SGPM15 102 7 88.3 2.5 15/20 1080 750 1571 300 3/4”
116 8 81.2 2.3
145 10 74.2 2.1
174 12 67.1 1.9
SGPM18 102 7 113.0 3.2 18.5/25 1380 850 1185 430 1”
116 8 105.9 3.0
145 10 95.3 2.7
174 12 84.7 2.4
SGPM22 100 7 134.2 3.8 22/30 1380 850 1185 450 1”
116 8 127.1 3.6
145 10 113.0 3.2
174 12 95.3 2.7
SGPM30 102 7 187.1 5.3 30/40 1380 850 1185 500 1”
116 8 176.6 5.0
145 10 158.9 4.5
174 12 141.2 4.0
SGPM37 102 7 240.1 6.8 37/50 1500 1000 1345 650 11/2″
116 8 218.9 6.2
145 10 197.7 5.6
174 12 176.6 5.0
SGPM45 102 7 261.3 7.4 45/60 1500 1000 1345 680 11/2″
116 8 247.2 7.0
145 10 218.9 6.2
174 12 197.7 5.6
SGPM55 102 7 353.1 10.0 55/75 1800 1250 1670 1150 2″
116 8 339.0 9.6
145 10 300.1 8.5
174 12 268.4 7.6
SGPM75 102 7 473.2 13.4 75/100 1800 1250 1670 1200 2″
116 8 444.9 12.6
145 10 395.5 11.2
174 12 353.1 10.0
SGPM90 102 7 572.0 16.2 90/120 1800 1250 1670 1350 2″
116 8 529.7 15.0
145 10 487.3 13.8
174 12 434.3 12.3
SGPM110 102 7 741.5 21.0 110/150 2300 1470 1840 1800 2 1/2”
116 8 699.1 19.8
145 10 614.4 17.4
174 12 522.6 14.8
SGPM132 102 7 865.1 24.5 132/175 2300 1470 1840 1850 2 1/2”
116 8 819.2 23.2
145 10 723.9 20.5
174 12 614.4 17.4
SGPM160 102 7 1013.4 28.7 160/200 2300 1470 1840 2000 2 1/2”
116 8 974.6 27.6
145 10 868.6 24.6
174 12 759.2 21.5
SGPM185 102 7 1129.9 32.0 185/250 3150 1980 2152 3500 DN85
116 8 1073.4 30.4
145 10 967.5 27.4
174 12 875.7 24.8
SGPM220 102 7 1271.2 36.0 220/300 3150 1980 2152 3800 DN85
116 8 1211.1 34.3
145 10 1066.4 30.2
174 12 978.1 27.7
SGPM250 102 7 1483.0 42.0 250/350 3150 1980 2152 4000 DN85
116 8 1430.1 40.5
145 10 1348.8 38.2
174 12 1218.2 34.5
SGPM315 102 7 1800.8 51.0 315/430 4000 1980 2152 6000 DN110
116 8 1772.6 50.2
145 10 1571.3 44.5
174 12 1412.4 40.0
SGPM355 102 7 2259.8 64.0 355/480 4000 1980 2152 6500 DN110
116 8 2153.9 61.0
145 10 1995.0 56.5
174 12 1730.2 49.0
Motor Protection Class: IP23/IP54/IP55 or as per your required
Voltage: 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.

FAQ

Q1: What is the rotor speed for the air end?

A1: 2980rmp.

Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)

Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).

Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.

Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.

Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.

Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.

Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.

Q9: Do you have spare parts in stock?
A9: Yes, we do.

Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Samples:
US$ 1100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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What Is the Noise Level of Gas Air Compressors?

The noise level of gas air compressors can vary depending on several factors, including the compressor’s design, engine type, operating conditions, and the presence of noise-reducing features. Here’s a detailed explanation:

1. Compressor Design:

The design of the gas air compressor can influence its noise level. Some compressors are engineered with noise reduction in mind, utilizing features such as sound insulation, vibration dampening materials, and mufflers to minimize noise generation. Compressors with enclosed cabinets or acoustic enclosures tend to have lower noise levels compared to open-frame compressors.

2. Engine Type:

The type of engine used in the gas air compressor can impact the noise level. Gas air compressors typically use internal combustion engines powered by gasoline or propane. Gasoline engines tend to produce higher noise levels compared to diesel engines or electric motors. However, advancements in engine technology have led to quieter gasoline engines with improved noise control.

3. Operating Conditions:

The operating conditions of the gas air compressor can affect the noise level. Factors such as the load capacity, speed of operation, and ambient temperature can influence the amount of noise generated. Compressors operating at higher loads or speeds may produce more noise compared to those running at lower levels.

4. Noise-Reducing Features:

Some gas air compressors are equipped with noise-reducing features to minimize sound emissions. These may include built-in silencers, acoustic enclosures, or noise-absorbing materials. Such features help dampen the noise produced by the compressor and reduce its overall noise level.

5. Manufacturer Specifications:

Manufacturers often provide noise level specifications for their gas air compressors. These specifications typically indicate the sound pressure level (SPL) in decibels (dB) at a specific distance from the compressor. It is important to refer to these specifications to get an idea of the expected noise level of a particular compressor model.

6. Distance and Location:

The distance between the gas air compressor and the listener can impact the perceived noise level. As sound waves disperse, the noise level decreases with distance. Locating the compressor in an area that is isolated or distant from occupied spaces can help minimize the impact of noise on the surrounding environment.

It is important to note that gas air compressors, especially those used in industrial or heavy-duty applications, can generate substantial noise levels. Occupational health and safety regulations may require the use of hearing protection for individuals working in close proximity to loud compressors.

Overall, the noise level of gas air compressors can vary, and it is advisable to consult the manufacturer’s specifications and consider noise-reducing features when selecting a compressor. Proper maintenance, such as regular lubrication and inspection of components, can also help minimize noise levels and ensure optimal performance.

How Do You Transport Gas Air Compressors to Different Job Sites?

Transporting gas air compressors to different job sites requires careful planning and consideration of various factors. Here’s a detailed explanation:

1. Equipment Size and Weight:

The size and weight of the gas air compressor are crucial factors to consider when planning transportation. Gas air compressors come in different sizes and configurations, ranging from portable units to larger, skid-mounted or trailer-mounted compressors. Assess the dimensions and weight of the compressor to determine the appropriate transportation method.

2. Transportation Modes:

Gas air compressors can be transported using different modes of transportation, depending on their size, weight, and distance to the job site:

  • Truck or Trailer: Smaller gas air compressors can be loaded onto a truck bed or trailer for transportation. Ensure that the vehicle or trailer has the necessary capacity to accommodate the weight and dimensions of the compressor.
  • Flatbed or Lowboy Trailer: Larger gas compressors or skid-mounted units may require transportation on a flatbed or lowboy trailer. These trailers are designed to carry heavy equipment and provide stability during transportation.
  • Shipping Container: For long-distance transportation or international shipments, gas air compressors can be transported in shipping containers. The compressor must be properly secured and protected within the container to prevent any damage during transit.

3. Securing and Protection:

It is essential to secure the gas air compressor properly during transportation to prevent shifting or damage. Use appropriate tie-down straps, chains, or fasteners to secure the compressor to the transport vehicle or trailer. Protect the compressor from potential impacts, vibrations, and weather conditions by using suitable covers, padding, or weatherproof enclosures.

4. Permits and Regulations:

Depending on the size and weight of the gas air compressor, special permits or escorts may be required for transportation. Familiarize yourself with local, state, and federal regulations regarding oversize or overweight loads, and obtain the necessary permits to ensure compliance with transportation laws.

5. Route Planning:

Plan the transportation route carefully, considering factors such as road conditions, height and weight restrictions, bridges, tunnels, and any other potential obstacles. Identify alternative routes if needed, and communicate with transportation authorities or agencies to ensure a smooth and safe journey.

6. Equipment Inspection and Maintenance:

Prior to transportation, conduct a thorough inspection of the gas air compressor to ensure it is in proper working condition. Check for any leaks, damage, or loose components. Perform routine maintenance tasks, such as oil changes, filter replacements, and belt inspections, to minimize the risk of equipment failure during transportation.

In summary, transporting gas air compressors to different job sites requires considering factors such as equipment size and weight, choosing appropriate transportation modes, securing and protecting the compressor, obtaining necessary permits, planning the route, and conducting equipment inspection and maintenance. Careful planning and adherence to transportation regulations contribute to the safe and efficient transportation of gas air compressors.

How Does a Gas Air Compressor Work?

A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:

1. Gas Engine:

A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.

2. Compressor Pump:

The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.

3. Intake Stroke:

In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.

4. Compression Stroke:

During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.

5. Discharge Stroke:

Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.

6. Pressure Regulation:

Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.

7. Storage and Application:

The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.

Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.

China Professional 30HP 22kw Energy Saving Variable Speed Pm VSD Screw Air Compressor Machine for Gas Station   air compressor for carChina Professional 30HP 22kw Energy Saving Variable Speed Pm VSD Screw Air Compressor Machine for Gas Station   air compressor for car
editor by CX 2023-09-28

China supplier 30HP 22kw Gas Powered Inverter CHINAMFG Rotary Screw Air Compressor for Welding with Good quality

Product Description

30HP 22KW Gas Powered Inverter CHINAMFG Rotary Screw Air Compressor for Welding

TECHNICAL DATA:

Model

WZS-30EVA

Air Flow/Working pressure

3.8m3/min @ 8bar

3.0m3/min @ 10bar

Cooling type of COMPRESSOR

Air cooling

Cooling type of MOTOR

Oil cooling

Driven method

Integrated connection

Start way

Soft VSD Start

VSD inverter

INOVANCE / HOLIP / VEICHI

Exhaust Temp.

< ambient temp. +8 degrees

Oil content

<2ppm

Noise

66±2 dB(A)

Power

380VAC/3ph/0~200Hz

Motor power

22kW/30hp

Dimension

1380*860*1150mm

Weight

680kg

 

Lubrication Style: Oil-less
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

|

Can Gas Air Compressors Be Used for Well Drilling?

Gas air compressors can be used for well drilling, and they are commonly employed in drilling operations. Here’s a detailed explanation:

1. Air Drilling Method:

Gas air compressors are often utilized in the air drilling method, also known as pneumatic drilling. In this drilling technique, compressed air is used to create a high-velocity airflow that carries the drill cuttings to the surface. The high-pressure air also aids in cooling the drill bit and providing additional force for efficient drilling.

2. Benefits of Gas Air Compressors:

Gas air compressors offer several advantages for well drilling:

  • Portability: Gas air compressors can be easily transported to remote drilling sites, allowing for flexibility in well location.
  • Power: Gas air compressors provide high-pressure air output, which is essential for effective drilling in various geological formations.
  • Cost-Effectiveness: Gas air compressors can be more cost-effective compared to other drilling methods, as they eliminate the need for drilling mud and associated disposal costs.
  • Environmental Considerations: Air drilling with gas compressors produces minimal waste and does not require the use of potentially harmful drilling fluids, making it an environmentally friendly option.

3. Compressor Selection:

When selecting a gas air compressor for well drilling, several factors should be considered:

  • Pressure and Flow Requirements: Evaluate the pressure and flow requirements of the drilling operation to ensure that the gas air compressor can deliver the necessary air output.
  • Compressor Size and Power: Choose a compressor with adequate size and power output to match the drilling demands. Factors such as borehole depth, drill bit type, and drilling speed will influence the compressor’s power requirements.
  • Portability: Consider the portability features of the gas air compressor, such as its weight, dimensions, and mobility options, to facilitate transportation to drilling sites.

4. Safety Considerations:

It is essential to follow safety guidelines when using gas air compressors for well drilling. These may include proper ventilation to prevent the accumulation of exhaust fumes, adherence to equipment operating limits, and the use of personal protective equipment (PPE) for drilling personnel.

5. Other Considerations:

While gas air compressors are commonly used for well drilling, it is worth noting that the suitability of a gas air compressor for a specific drilling project depends on various factors such as geological conditions, well depth, and drilling objectives. It is recommended to consult with drilling experts and professionals to determine the most suitable drilling method and equipment for a particular project.

In summary, gas air compressors can be effectively used for well drilling, particularly in the air drilling method. They offer portability, power, cost-effectiveness, and environmental advantages. Proper selection, considering pressure and flow requirements, as well as safety precautions, is crucial to ensure successful and safe drilling operations.

Can Gas Air Compressors Be Used for Pneumatic Tools?

Yes, gas air compressors can be used for pneumatic tools. Here’s a detailed explanation:

1. Versatile Power Source:

Gas air compressors, powered by gasoline or diesel engines, provide a portable and versatile power source for operating pneumatic tools. They eliminate the need for electrical power supply, making them suitable for remote locations or construction sites where electricity may not be readily available.

2. High Power Output:

Gas air compressors typically offer higher power output compared to electric compressors of similar size. This high power output enables gas compressors to deliver the necessary air pressure and volume required by pneumatic tools, ensuring optimal tool performance.

3. Mobility and Portability:

Gas air compressors are often designed with mobility and portability in mind. They are compact and equipped with wheels or handles, allowing for easy transportation to different job sites. This mobility is advantageous when using pneumatic tools in various locations or when working in confined spaces.

4. Continuous Operation:

Gas air compressors can provide continuous air supply for pneumatic tools without the need for frequent pauses or recharging. As long as there is an adequate fuel supply, gas compressors can operate for extended periods, allowing uninterrupted use of pneumatic tools for tasks such as drilling, nailing, sanding, or painting.

5. Suitable for High-Demand Applications:

Pneumatic tools used in heavy-duty applications often require a robust air supply to meet their performance requirements. Gas air compressors can generate higher air flow rates and maintain higher operating pressures, making them suitable for high-demand pneumatic tools like jackhammers, impact wrenches, or sandblasters.

6. Flexibility in Compressor Size:

Gas air compressors are available in various sizes and capacities, allowing users to choose the compressor that best matches the air demands of their pneumatic tools. From small portable compressors for light-duty tasks to larger industrial-grade compressors for heavy-duty applications, there is a wide range of options to suit different tool requirements.

7. Reduced Dependency on Electrical Infrastructure:

Using gas air compressors for pneumatic tools reduces reliance on electrical infrastructure. In situations where the electrical power supply is limited, unreliable, or expensive, gas compressors offer a viable alternative, ensuring consistent tool performance without concerns about power availability.

It’s important to note that gas air compressors emit exhaust gases during operation, so proper ventilation is necessary when using them in enclosed spaces to ensure the safety of workers.

In summary, gas air compressors can effectively power pneumatic tools, offering mobility, high power output, continuous operation, and suitability for various applications. They provide a reliable and portable solution for utilizing pneumatic tools in locations where electrical power supply may be limited or unavailable.

What Are the Primary Applications of Gas Air Compressors?

Gas air compressors have a wide range of applications across various industries and activities. These compressors, powered by gas engines, provide a portable and versatile source of compressed air. Here’s a detailed explanation of the primary applications of gas air compressors:

1. Construction Industry:

Gas air compressors are extensively used in the construction industry. They power a variety of pneumatic tools and equipment, such as jackhammers, nail guns, impact wrenches, and concrete breakers. The portable nature of gas air compressors makes them ideal for construction sites where electricity may not be readily available or practical to use.

2. Agriculture and Farming:

Gas air compressors find applications in the agricultural sector. They are used to operate air-powered machinery and tools, including pneumatic seeders, sprayers, and agricultural pumps. Gas air compressors provide the necessary power to carry out tasks such as crop seeding, irrigation, and pest control in agricultural settings.

3. Recreational Activities:

Gas air compressors are commonly utilized in recreational activities. They are used to inflate tires, sports balls, inflatable structures, and recreational equipment such as air mattresses, rafts, and inflatable toys. Gas air compressors provide a convenient and portable solution for inflating various recreational items in outdoor settings.

4. Mobile Service Operations:

Gas air compressors are employed in mobile service operations, such as mobile mechanics, tire service providers, and mobile equipment repair services. These compressors power air tools and equipment required for on-site repairs, maintenance, and servicing of vehicles, machinery, and equipment. The mobility of gas air compressors allows service providers to bring their tools and compressed air source directly to the location of the service requirement.

5. Remote Job Sites:

Gas air compressors are well-suited for remote job sites or locations without access to electricity. They are commonly used in industries such as mining, oil and gas exploration, and remote construction projects. Gas air compressors power pneumatic tools, machinery, and drilling equipment in these environments, providing a reliable source of compressed air for operational needs.

6. Emergency and Backup Power:

In emergency situations or during power outages, gas air compressors can serve as a backup power source. They can power essential equipment and systems that rely on compressed air, such as emergency lighting, communication devices, medical equipment, and backup generators. Gas air compressors provide a reliable alternative power solution when electrical power is unavailable or unreliable.

7. Sandblasting and Surface Preparation:

Gas air compressors are used in sandblasting and surface preparation applications. They provide the high-pressure air necessary for propelling abrasive media, such as sand or grit, to remove paint, rust, or other coatings from surfaces. Gas air compressors offer the power and portability required for sandblasting operations in various industries, including automotive, metal fabrication, and industrial maintenance.

8. Off-Road and Outdoor Equipment:

Gas air compressors are commonly integrated into off-road and outdoor equipment, such as off-road vehicles, utility trucks, and recreational vehicles. They power air-operated systems, including air suspension systems, air brakes, air lockers, and air horns. Gas air compressors provide the necessary compressed air for reliable and efficient operation of these systems in rugged and outdoor environments.

Overall, gas air compressors have diverse applications in construction, agriculture, recreational activities, mobile service operations, remote job sites, emergency power backup, sandblasting, and various off-road and outdoor equipment. Their portability, versatility, and reliable power supply make them indispensable tools in numerous industries and activities.

China supplier 30HP 22kw Gas Powered Inverter CHINAMFG Rotary Screw Air Compressor for Welding   with Good qualityChina supplier 30HP 22kw Gas Powered Inverter CHINAMFG Rotary Screw Air Compressor for Welding   with Good quality
editor by CX 2023-09-27